What are Diamond Cutting Tools?
Diamond Cutting Tools or Polycrystalline Diamond (PCD) cutting tools are applied in the process of cutting aluminium, brass and copper, graphite and other materials like wood, plastic and carbon-fibre-reinforced polymer (CFRP).
So, they are basically used to obtain high abrasive resistance and high hardness.
Also, these motives result in a longer life for the cutter in comparison to conventional cutters. These tools too customise designs to fit your exact measurement specifications.
Types of Diamond Cutting Tools
- PCD Reamer
- PCD Drill
- PCD Endmill
- PCD Boring Tools
- PCD Forming Tools
Diamond Cutting Tools: Reamer
PCD Reamers guarantee excellent surface finish with small margins of error and high accuracy for economical machining compared to a regular carbide reamer.
Using PCD Reamers significantly improve tool life – approximately 10 times longer than the carbide.
On top of that, its high cutting angle shortens the cutting time and increases productivity resulting in higher volume production. So, the best part of using this PCD cutting tool is that you can customise into various forms according to your cutting environment.
And, PCD Reamers assure to produce more refined and with minimum surface roughness to ensure smoothness during the functioning of the metal products.
Diamond Cutting Tools: Drill
PCD Drills are best in their excellent cutting performance. Because, they have improved surface roughness and hole tolerance that results in a high precision outcome.
Not to forget, the biggest highlight of PCD Drills is that this high precision hole making tool ideally suits the aerospace components and materials. Especially with PCD Step Drills, they are designed for a sharp cut with lower cycle time.
Diamond Cutting Tools: Endmill
On the other hand, the PCD Endmill comes with high rake angle insert that reduces the burr creation for a longer period of time. So, they work at high efficiency when machining with high cutting speed resulting in bigger volume production.
Doing so too improves the surface finish and this is especially with the presence of PCD tool. So, PCD Drills ideally suit for finishing non-ferrous metals and machining reinforced plastics.
Diamond Cutting Tools: Boring Tools
Next, boring tools typically function to enlarge holes. Having PCD Boring Tools, they allow high precision and present excellent finishing quality. Now, you can use PCD Boring Tools ideally to machine aluminium alloys. To top it off, it is best if you use high rigidity equipment as well as a high precision holder for perfect machining performance.
Diamond Cutting Tools: Forming Tools
PCD Forming Tools, on the other hand, is the solution to the increased complexity of workpieces’ shapes and sizes creation while being able to shorten the cycle time.
The increasing productivity here is due to the long tool life that PCD Forming Tools have and the usage of complex forms combining copying and multi-stage designs. Also, these tools emphasise enough on an excellent surface finish.
What is the difference between PCD and CBN cutting tools?
To give you the best distinction between the PCD and CBN tools, look out for their ultimate functions. The reason being, the advantage of PCD is mainly its consistently high-quality materials for high precision outcomes. Thus, using it makes the cutting process easier to create tools with the same characteristics.
Polycrystalline Carbon Boron Nitride (CBN) is a high-performance tool material from the Polycrystalline mass that produces tools in a high temperature-pressure process.
You can also find out how PCD Form Tools work in the metal working industry.
Look for the right PCD Precision Cutting Tools for your Business
We suggest you consult ASIME, the ISO Certified Precision Tools manufacturer, who has been in the industry for more than 20 years. We speak high-end precision tools manufacturing.
So look no further as we take great care in our manufacturing processes, and are always following DOE and ISO standards. We ensure that our tools and services are nothing short of world-class.