What are PCD Tools?
PCD tools manufacturing process are made from Polycrystalline Diamond (PCD) by PCD tool manufacturers.
PCD has high resistance to abrasion, high hardness, and toughness, making it an excellent material for cutting tools.
Thus, cutting tools made from PCD can achieve high speed, high efficiency, and high precision machining with a longer cutting life.
PCD Tools for the Electronics Industry
The electronics industry is a massive global industry that consists of several different sectors.
Across the electronics industry, there is a sector that produces electronic components such as transistors, capacitors, and semiconductors.
Plus, popular products or devices that consist of electronic components such as computers, laptops, and phones can be found everywhere these days.
However, due to the fast evolution of the electronics industry, most electronic devices have a shorter lifespan and are low in quality.
Application of PCD Tools in Electronic Industry
They are used in various industries including the electronic industry.
Manufacturers are looking for solutions to solve the problems to fill the constant demand for high-end electronic devices.
As a result, demand for them in the electronic industry is getting higher and higher because of their characteristics that help for a smooth flow of electronic production.
Hence, the need for precision especially of PCD tools in the electronic industry.
These characteristics include:
- Longer tool life
- High-speed performance
- Tight tolerance
- Material Flexibility
- Surface finish
Longer Tool Life
Diamond cutting tools have the capability to work for months meaning they have less downtime.
Therefore, with more efficient production, fewer tool changes, and shorter cycle times, the return on investment will be quick.
This makes them an excellent choice for high-yield production facilities.
They can work 10 times faster than the general cutting tools. Thus, they are more effective and efficient.
This means that production can be done much faster, therefore, increasing the amount of work that can be completed at a time.
Operations like grinding and deburring take time and in the long run can cost a lot of money, time, and energy.
However, they are more accurate and able to hold their cutting edge than the general cutting tools. Thus, overall accuracy and quality will improve.
They can work well with various materials such as aluminum, composites, and abrasive plastics.
Without the need for a secondary process, they can produce a high-quality surface finish.
Manufacturers can save time and money while retaining the standard quality.
PCD Custom-made Cutting Tools Malaysia
Looking for customized cutting tools? We, ASIME, are here to provide you your needs.
ASIME is an ISO Certified PCD tools manufacturer, who has been in the industry for more than 20 years.
We are one of the top PCD tooling manufacturers producing high-quality customized cutters including custom PCD cutting tools.
So look no further as we take great care in our manufacturing processes, and are always following DOE and ISO standards.
We ensure that our tools and services are nothing short of world-class.
Suggested read: Application of PCD Tools in the Automotive Industry