It Polycrystalline Carbon Boron Nitride (PCBN) or known as PCBN inserts have high resistance to heat abrasion that is perfect for fine finishing and effective for tolerance control. They are also suitable for iron, cast iron, sintered material, and other hardened materials (HRC50 and above). PCBN cutting tools are typically applied with inserts and round tools which include endmills, reamers, and boring tools. CBN tools and CBN tool inserts can help reduce production costs due to the more efficient process of turning and milling.
PCBN Cutting Tools: PCBN cutting tools generally come in various grades and characteristics according to the capacity of work they can uptake. Furthermore, in every grade of PCBN insert cutter produced, they come with 2 options – carbide-backed and solid. Mainly, the primary application is for moderately interrupted hard turning and finishing hard milling as well as high-speed continuous turning. It is the most resistant to crater water on the market. Application for moderate to the heavy interrupted turning of all common hardened steels. In essence, its excellent abrasion resistance makes it the ideal choice for cold work tool steels and certain valve seat alloys. Its usage is for moderate to the heavy interrupted turning of all common hardened steels. it provides an excellent balance of toughness and, crater and flank wear resistance. Used for applications such as grey iron fine boring and valve seat machining due to excellent strength and abrasion resistance. This PCBN grade is ideal for heavily interrupted cutting of all hard and abrasion workpiece materials that include metallurgy components. Generally, PCBN CB900 is ideal for applications where longer tool life is required. Also, it excels in interrupted machining of grey and hard cast irons, hardened steel milling, and in the machining of the majority of valve seat ring alloys. Best for turning and milling of grey and hard cast iron as well as heavy turning of hardened steels; including components such as brake discs, pump bodies and impellers and large rolls. Generally, PCBN inserts are widely used in processing Additionally, solid CBN inserts greatly reduce the comprehensive production cost while improving the production capacity and efficiency during the whole production operation. A benefit of using a PCBN insert is that its service life can be more than 10 times that of carbide insert. Moreover, it reduces the cost of comprehensive cutting tools by 30-50%. This also means that the interval time between replacements is long but the frequency of PCBN insert replacements is less. The efficiency of using a PCBN insert is 5-10 times that of the carbide turning inserts. It also means that it greatly improves the equipment capacity and reduces equipment investment costs. Basically, PCB insert leaves the surface finish and dimensional precision of the machining workpiece at the grinding level. You can use a PCBN insert for both dry cutting and wet cutting. Also, one grade is normally suitable to machine various materials. ASIME is an ISO Certified PCD & PCBN Tools manufacturer and one of the top PCBN cutting tools factories with more than 20 years dealing with custom-made high-end precision tools manufacturing. So look no further as we take great care in our manufacturing processes, and are always following DOE and ISO standards. Because we ensure that our tools and services are nothing short of world-class.What is PCBN?
PCBN Inserts Grades & Characteristics
PCBN CB450
PCBN CB500
PCBN CB720
PCBN CB850
PCBN CB900
PCBN CB950
Uses of PCBN Inserts
What are the benefits of using a PCBN Insert?
Excellent cost performance
High machining efficiency
Excellent surface quality
Strong universality
Application of PCBN Inserts in Automotive Industry
Roll
Gear shaft
Gear
Air conditioning
compressor
Auto parts
Application of PCBN Inserts in Other Industries
Choose the Best Custom PCBN Inserts Manufacturer
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