MCD Inserting Tools: Modular Diamond Precision

MCD Inserting Tool

An MCD Inserting Tool (Mono-Crystalline Diamond Inserting Tool) is a precision-engineered system designed to securely mount, position, and machine with MCD inserts—typically brazed or mechanically clamped mono-crystalline diamond tips—onto custom tool bodies for complex, high-precision operations. It enables rapid replacement of ultra-sharp MCD cutting edges while maintaining sub-micron repeatability, extending tool life and reducing downtime.

Equipped with a talented bunch of technical experts, Asime is able to provide custom made drawings of the precision manufacturing tool. After noting down all the client’s requirements, application and material to cut, we will design a detailed drawing of the cutting tool.

We take great care in our manufacturing processes.

We are always following DOE and ISO standards, ensuring that our tools and services are nothing short of world class.

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Description

MCD Inserting Tool Primary Uses

Medical Industry

Use Case: Machining PEEK/Titanium spinal implants
Benefit: Biocompatible edges, zero micro-burrs

Optics Industry

Use Case: Diamond turning IR lens molds (ZnSe, Ge)
Benefit: Ra < 10 nm surface, no tool marks

Automotive Industry

Use Case: Fuel injector nozzle micro-holes
Benefit: ±0.5 µm hole consistency, 500+ hrs life

Semiconductor Industry

Use Case: Edge-profiling silicon wafers
Benefit: Crack-free chamfers, atomic-scale sharpness

Why Choose MCD Inserting Tool?

For high-value production where tooling flexibility, rapid changeovers, and cost control are critical, MCD inserting systems deliver the performance of solid diamond tools while enabling custom geometry swaps without remanufacturing entire tools. Perfect for medical/aerospace shops running 100+ part numbers.

Processing Materials and Applications

Applications: High-gloass, ultra-high precision and mirror processing of mobile phone middle frame.
Processing Materials: Aluminium alloy, copper, plastic and other non-ferrous metals and non-metals.

Custom MCD Diamond Tools Made Simple

Drawings or none? We precision-craft. Guaranteed.

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MCD (Mono-Crystalline Diamond) Tools: The Ultimate Solution for Superior Mirror Machining

Unmatched Precision & Finish

MCD diamond tools deliver true mirror-like surface finishes, effortlessly achieving sub-micron workpiece accuracy and nanometer-level surface roughness (extremely low Ra values).

Exceptional Cutting Performance

Machined surfaces exhibit outstanding gloss and uniformity, resulting in a brilliant, mirror-bright finish that significantly enhances product aesthetics and functional performance.

The Benchmark for Ultra-Precision

Leveraging diamond's supreme hardness, wear resistance, and sharp cutting edge, MCD tools are globally recognized as the ideal and reliable choice for achieving the highest quality ultra-precision machining.

MCD Inserting Tool