MCD Ball Tool

MCD Ball Tools (Mono-Crystalline Diamond) – also called diamond ball end mills or spherical cutters – are specialized instruments designed for ultra-precise 3D contouring, micro-machining, and optical-grade surface finishing.

Equipped with a talented bunch of technical experts, Asime is able to provide custom made drawings of the precision manufacturing tool. After noting down all the client’s requirements, application and material to cut, we will design a detailed drawing of the cutting tool.

   

We take great care in our manufacturing processes.

We are always following DOE and ISO standards, ensuring that our tools and services are nothing short of world class.

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Description

MCD Ball Tool ( End Mills ) Primary Uses

Optics/Photonics

  • Diamond-turning off-axis parabolic mirrors
  • Finishing ZnSe/Ge infrared optics

Medical

  • Machining PEEK spinal implants with biological curvature
  • Micro-grooving surgical guide tubes

Aerospace

  • Contouring gyroscope housings (Al 6061)
  • Profiling waveguide components

Electronics

  • 3D milling copper EDM electrodes
  • Engraving ceramic RF filters

 

Why Choose MCD Over PCD/Carbide?

For finishing complex 3D geometries where surface uniformity, sub-micron form accuracy, and zero tool-deflection are non-negotiable, MCD ball tools eliminate post-polishing and deliver lifetime consistency unmatched by polycrystalline (PCD) or carbide alternatives.

Processing Materials and Applications

Application: Optival mould, 3D mirror, ultra-high precision and mirror processing
Processing Materials: Aluminium alloy, copper, plastic and other non-ferrous metals and non-metals.

Custom MCD Diamond Tools Made Simple

Drawings or none? We precision-craft. Guaranteed.


MCD (Mono-Crystalline Diamond) Tools: The Ultimate Solution for Superior Mirror Machining

Unmatched Precision & Finish

MCD diamond tools deliver true mirror-like surface finishes, effortlessly achieving sub-micron workpiece accuracy and nanometer-level surface roughness (extremely low Ra values).

Exceptional Cutting Performance

Machined surfaces exhibit outstanding gloss and uniformity, resulting in a brilliant, mirror-bright finish that significantly enhances product aesthetics and functional performance.

The Benchmark for Ultra-Precision

Leveraging diamond's supreme hardness, wear resistance, and sharp cutting edge, MCD tools are globally recognized as the ideal and reliable choice for achieving the highest quality ultra-precision machining.

Zero-Compromise Cutting Tools

We Manufacture to Your Tolerances. Global Delivery from 20-Year Experts