PCBN cutting tools have been revolutionizing the aerospace industry with their exceptional properties.
With the growing demand for high-performance cutting tools, PCBN cutting tools have emerged as a popular cutting tools in the aerospace industry.
Applications of PCBN Cutting Tools for Aerospace Industry
PCBN cutting tools have numerous applications in the aerospace industry, where they are used to machine difficult-to-cut materials.
Due to their exceptional properties, PCBN tools are ideal for high-performance machining applications in the aerospace industry.
So, let’s explore some of the common applications of PCBN cutting tools in the aerospace industry.
Machining of Titanium Alloys
Titanium is a widely used material in the aerospace industry due to its excellent strength-to-weight ratio.
However, it is also notorious for being difficult to machine.
PCBN cutting tools are perfect for this task due to their high hardness and wear resistance.
These characteristics allow for the machining of titanium alloys at high speeds and feeds with minimal tool wear.
Machining of inconel
Inconel is a nickel-based superalloy that is used extensively in the aerospace industry due to its excellent resistance to high temperatures and corrosion.
However, it is also notoriously difficult to machine.
PCBN cutting tools are ideal for machining Inconel due to their ability to withstand the high temperatures generated during machining.
Additionally, their excellent wear resistance allows for prolonged tool life, resulting in reduced tool changes and increased productivity.
Machining of other exotic materials
The aerospace industry uses a range of exotic metals, including cobalt alloys, nickel-based alloys, and high-temperature alloys.
These materials require high-performance cutting tools such as PCBN cutting tools to achieve precision and quality in machining.
Benefit of Using PCBN Cutting Tools for Aerospace Industry
The aerospace industry can benefit greatly from the use of PCBN cutting tools due to their exceptional properties.
So, let’s take a look at some of the benefits of using PCBN tools for aerospace machining applications.
High hardness and wear resistance
PCBN cutting tools are made from polycrystalline cubic boron nitride, which is an extremely hard and wear-resistant material.
This property makes them ideal for machining hard materials such as titanium alloys, Inconel, and other exotic metals in the aerospace industry.
Improved surface finish
PCBN cutting tools produce a superior surface finish due to their sharp cutting edges, which result in reduced tool marks and burrs.
Longer tool life
PCBN cutting tools have a longer tool life compared to other cutting tools due to their high hardness and wear resistance.
This results in reduced tool changes and increased productivity in the machining process.
Reduced machining costs
The longer tool life and reduced tool changes result in lower machining costs.
This makes PCBN tools a cost-effective option for the aerospace industry.
Custom PCBN Cutting Tools for Your Industry
With the increasing demand for high-performance cutting tools in the aerospace industry, PCBN cutting tools are likely to become even more prevalent in the future.
If you’re looking for high-performance cutting tools that can meet your specific industry needs, consider customized PCBN cutting tools.
ASIME, a leading cutting tools manufacturer in Malaysia, has a proven track record of producing high-quality PCBN cutting tools for a range of industries.
We will work with you to design and manufacture custom PCBN cutting tools that are tailored to your specific machining needs.
Contact us today to discuss your requirements and receive a FREE consultation!