PCD cutting tools in the metalworking industry is not uncommon. In fact, PCD cutting tools are very in demand for their extreme hardness and durability.
This is because PCD cutting tools are made from PCD or Polycrystalline Diamond that is made up of synthetic diamond particles, created using a high-heat and a high-pressure process.
Its extreme hardness, wear resistance, and thermal conductivity make it the most effective, efficient and reliable cutting tools in metalworking.
PCD Cutting Tools in Metalworking Industry
As the name suggests, metalworking is the process of working with metals to create individual parts, assemblies or large-scale structures.
The most prevalent metalworking processes in the metalworking industry include cutting, boring and milling which require great precision at a higher speed.
What are cutting tools in metal work?
PCD Drill Bits
PCD drill bits allow high precision accuracy in hole making. Say goodbye to rough holes as PCD drill bits can produce cleaner edge holes than carbide and HSS (High-speed steel) tools.
It will also increase productivity as you can finish more work in less time without worrying about sacrificing accuracy or quality.
There are several types of PCD drill bits such as twist drill bit, brad-point drill bit, auger drill bit, self-feed drill bit, installer drill bit, and a lot more depending on your projects’ requirements.
Suggested read: PCD Drilling Tools in Metal Working Industry
Reamers are used to widen the size of a pre-existing hole in a small amount to leave smooth sides and edges, removing any burrs or rough edges.
Like drill bits, reamers also have high precision accuracy thus able to produce much cleaner edges.
PCD reamer can cut down on, or perhaps eliminate, secondary finishing procedures like deburring. As a result, this will lower overall production costs.
Moreover, PCD reamers are able to produce consistent results for a much longer time because you do not have to constantly change worn tools.
Plus, one useful tip to extend the lifespan of PCD reamers is you can sharpen the edges.
PCD End Mills
PCD end mills are brazed-tipped tools designed specifically for composite and cast aluminium applications. They can guarantee high surface quality production and highly constant output.
Furthermore, PCD insert resists abrasion wear thus significantly increases the tool life of end mills.
For optimum performance, PCD end mills require high spindle speeds and rigid tooling set ups.
Customized PCD Tools Malaysia
ASIME is an ISO Certified Cutting Tools manufacturer, with more than 20 years of experience in the industry.
Are you looking for customized cutting tools? We can provide you with high-quality customized cutting tools including custom PCD cutting tools.
We take pride in our manufacturing processes and are always following DOE and ISO standards. So, look no further and choose ASIME. We ensure that our tools and services are nothing short of world-class.