CBN (Cubric Boron Nitride) is a synthetic material that is second to diamond in hardness.
CBN tools are gaining popularity for continuous cutting due to their durability and performance.
Here is a closer look at why CBN tools are ideal for continuous cutting operations.
Why CBN Tools?
Their ability to maintain performance under extreme conditions makes them a reliable choice for manufacturers seeking precision and cost-effectiveness.
Below are other key reasons why:
1. CBN Tools Superior Hardness and Wear Resistance
CBN tools are known for their hardness close to 10 on the Mohs. This makes CBN incredibly resistant to wear which is essential for continuous cutting operations.
Moreover, it is also important for the tools to be able to maintain their cutting edge for longer periods without the need for frequent replacements or re-sharpening.
Considering CBN’s superior hardness, it is possible for them to be under constant stress while maintaining their shape and sharpness over extended periods.
2. Minimised Tooling Costs Over Time
CBN tools may have a higher initial cost, however, they require fewer replacements and lower overall tooling expenses due to their durability and longer lifespan.
Because of this, manufacturers benefit from reduced maintenance and tooling costs over time.
This makes CBN tools an attractive investment for continuous cutting operations.
3. Excellent Thermal Stability
Another reason CBN tools are ideal for continuous cutting operations is their excellent thermal stability.
In addition, CBN tools can retain their properties even at temperatures exceeding 1000°C, which is crucial for high-speed and continuous machining.
These qualities are advantageous when cutting hard materials such as hardened steels, cast irons, and superalloys.
4. Consistant Performance and Surface Quality
In continuous cutting operations, maintaining consistent cutting performance is essential to achieve uniform product quality.
CBN tools excel in this area because of their ability to maintain sharp cutting edges for extended periods.
Additionally, they produce superior surface finishes with minimal cutting forces, reducing the risk of workpiece deformation and tool chatter.
Hence, CBN tools are the best option to achieve high-quality performance in long-run operations.
5. Improved Productivity and Cost Efficiency
For every continuous cutting operation, it is important to take longevity, stability, and cutting performance into account as they make them a more cost-effective solution over time.
With CBN tools, manufacturers can reduce downtime, lower tool replacement costs, and enhance overall productivity.
Which all in all, makes CBN tools the ultimate option for continuous cutting operations.
Experience Nonstop Precision in Continuous Cutting with Asime
At Asime, we specialize in high-performance CBN tools designed to meet the rigorous demands of continuous cutting operations.
Our CBN tools are engineered for exceptional hardness, heat resistance, and longevity, making them the ideal solution for precise, long-lasting performance in high-speed applications.
If you need CBN cutting tools, look no further! Contact us today for a free consultation and discover the ASIME advantage – world-class tools and unparalleled service at your fingertips.
Suggested read: Asime Cutting Tools: The Ultimate Solution for Heavy-Duty Machining
