MCD Double Edge Forming Tool

An MCD Double Edge Forming Tool is a precision-engineered mono-crystalline diamond cutter designed to machine two distinct, complex geometries simultaneously in a single pass. It combines the ultra-precision of MCD with dual cutting edges to deliver mirrored features, symmetric contours, or complementary profiles with sub-micron alignment – eliminating multi-stage operations and ensuring perfect feature synchronization.

Equipped with a talented bunch of technical experts, Asime is able to provide custom made drawings of the precision manufacturing tool. After noting down all the client’s requirements, application and material to cut, we will design a detailed drawing of the cutting tool.

   

We take great care in our manufacturing processes.

We are always following DOE and ISO standards, ensuring that our tools and services are nothing short of world class.

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Description

MCD Double Edge Forming Tool Primary Uses

Optics

  • Creating aspheric lens molds with synchronized top/bottom curvature.

Medical

  • Machining dual-angle spinal screw threads or symmetrical PEEK implant contours.

Automotive

  • Forming fuel injector nozzle seats (tapered entry + spherical exit in one pass).

Electronics

  • Milling micro-connector channels with matched left/right waveguide profiles.

Why Choose MCD Double Edge Tools?

For high-volume components demanding perfectly synchronized features – like medical implants requiring bilateral symmetry or fluid components needing matched sealing surfaces – these tools slash cycle times while achieving optical-grade finishes unattainable with PCD/carbide. No post-machining alignment or polishing needed.

Processing Materials and Applications

Applications: Optical mould, ultra-high precision and mirror processing.
Processing Materials: Aluminium alloy, copper, plastic and other non-ferrous metals and non-metals.

Custom MCD Diamond Tools Made Simple

Drawings or none? We precision-craft. Guaranteed.


MCD (Mono-Crystalline Diamond) Tools: The Ultimate Solution for Superior Mirror Machining

Unmatched Precision & Finish

MCD diamond tools deliver true mirror-like surface finishes, effortlessly achieving sub-micron workpiece accuracy and nanometer-level surface roughness (extremely low Ra values).

Exceptional Cutting Performance

Machined surfaces exhibit outstanding gloss and uniformity, resulting in a brilliant, mirror-bright finish that significantly enhances product aesthetics and functional performance.

The Benchmark for Ultra-Precision

Leveraging diamond's supreme hardness, wear resistance, and sharp cutting edge, MCD tools are globally recognized as the ideal and reliable choice for achieving the highest quality ultra-precision machining.

Zero-Compromise Cutting Tools

We Manufacture to Your Tolerances. Global Delivery from 20-Year Experts