MCD Diamond Shovel Tools: Deep Cavity Machining

MCD Diamond Shovel Tool

An MCD Diamond Shovel Tool (Mono-Crystalline Diamond Shovel Tool) is a specialized cutting instrument designed for high-efficiency material removal in deep cavities, narrow slots, or undercuts while maintaining optical-quality surface finishes.

Equipped with a talented bunch of technical experts, Asime is able to provide custom made drawings of the precision manufacturing tool. After noting down all the client’s requirements, application and material to cut, we will design a detailed drawing of the cutting tool.

We take great care in our manufacturing processes.

We are always following DOE and ISO standards, ensuring that our tools and services are nothing short of world class.

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Description

MCD Diamond Shovel Tool Primary Uses

Optics Manufacturing

Roughing/finishing aspheric lens mold cavities (tungsten carbide, copper alloys).

Medical Implants

Machining deep bone screw flutes in titanium or PEEK.

Automotive

Sculpting fuel injector micro-holes and valve guide grooves.

Aerospace

Slotting turbine blade cooling channels (Inconel 718, Ti-6Al-4V).

Why Choose MCD Diamond Shovel Tool?

When machining deep, narrow features where chip evacuation, surface quality, and tool rigidity are critical – such as optical mold cores or medical micro-channels – MCD shovel tools deliver unmatched depth capability, nanometer finishes, and 100x longer life vs. carbide, eliminating EDM/laser secondary processes.

Processing Materials and Applications

Applications: Mobile phone button, cartridge, ultra-high precision and mirror processing.
Processing Materials: Aluminium alloy, copper, plastic and other non-ferrous metals and non-metals.

Custom MCD Diamond Tools Made Simple

Drawings or none? We precision-craft. Guaranteed.

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MCD (Mono-Crystalline Diamond) Tools: The Ultimate Solution for Superior Mirror Machining

Unmatched Precision & Finish

MCD diamond tools deliver true mirror-like surface finishes, effortlessly achieving sub-micron workpiece accuracy and nanometer-level surface roughness (extremely low Ra values).

Exceptional Cutting Performance

Machined surfaces exhibit outstanding gloss and uniformity, resulting in a brilliant, mirror-bright finish that significantly enhances product aesthetics and functional performance.

The Benchmark for Ultra-Precision

Leveraging diamond's supreme hardness, wear resistance, and sharp cutting edge, MCD tools are globally recognized as the ideal and reliable choice for achieving the highest quality ultra-precision machining.

MCD Diamond Shovel Tool