A GoldMILL Face Milling Head is key for precision machining. It creates flat, accurate surfaces with any face milling machine.
These advanced milling heads are tough and built to last. They quickly remove chips and handle different face mill insert types.
GoldMILL face milling solutions ensure reliable results for both heavy roughing and fine finishing, compatible with CNC milling machine tools.
Let’s explore the different types, uses, and expert application tips to help you get the most out of your GoldMILL Face Milling Head.
Types of GoldMILL Face Milling Head
GoldMILL offers a wide range of face milling heads for various cutting conditions and surface needs.
1. General Purpose (45° or 60° Lead Angle)
General-purpose face milling heads ensure balanced cutting performance for various tasks.
Thus, they provide a good compromise between surface finish in face milling and material removal rate. This makes them suitable for most face milling applications.
2. Heavy-Duty (Larger Entering Angles, 60°–75°)
For aggressive material removal, GoldMILL heavy-duty face milling heads are the go-to choice.
Thus, this design cuts down on chatter and vibration, even with heavy loads. Operators can optimize face milling process for greater productivity.
3. 90° Shoulder Mills
GoldMILL shoulder mills are built to make exact vertical shoulders and flat bottoms.
They’re often used for milling square shoulders, pockets, and slots. Their shape allows for accuracy in cornering and contouring.
4. Finishing (Wiper Inserts)
To get smooth and precise surface finishes, use GoldMILL finishing mills with wiper inserts.
They’re also great for finishing passes after roughing. This ensures both dimensional accuracy and a nice look on machined parts.
Uses & Applications of GoldMILL Face Milling Head
GoldMILL face milling heads are engineered for various machining tasks. Many precision milling parts manufacturers rely on these tools for high-precision machining.
1. General Face Milling
GoldMILL heads are for face milling, allowing for quick and efficient machining of large, flat surfaces.
Thus, these tools also help achieve both rough and semi-finished cuts, ensuring an optimal face milling cutting speed on various materials.
2. Shoulder Milling
GoldMILL 90° shoulder mills ensure precise, reliable accuracy when machining vertical surfaces.
They’re ideal for accurately machining corners, slots, and shoulders in molds and dies.
3. Heavy Material Removal
Heavy-duty face milling heads and high-feed mills are ideal for fast material removal in tough conditions.
For instance, these tools excel in roughing applications involving castings, forgings, or hard steels.
4. Finishing
Finishing mills with wiper inserts are key to achieving a smooth surface finish.
They ensure minimal tool marks and dimensional precision in finishing operations.
Application Tips for GoldMILL Face Milling Head
Apply the right techniques for top performance and a long life from your GoldMILL face milling heads.
1. Optimal Cutter Positioning
Make sure the cutter is aligned correctly. For instance, aim for 50–70% of its diameter to touch the workpiece.
Always choose the correct face milling cutter types for the material and operation. This setup helps improve overall cutting efficiency while reducing vibrations.
2. Ensure Rigidity
Both the tool holder and the workpiece setup must stay rigid for accurate machining.
Flexing or vibration can cut tool life, damage inserts, and lower the quality of the surface finish.
3. Use Coolant Wisely
Dry cutting generally works well when machining materials such as steel or cast iron.
However, stainless steel and aluminium do better with flood coolant. This helps reduce heat and makes the inserts last longer.
4. Monitor Insert Wear
Regularly check your inserts for any signs of wear, chipping, damage, or buildup.
For instance, replacing worn inserts sooner keeps cuts even and prevents harm to the cutter body.
Get the Best GoldMILL Face Milling Head Solutions from Asime
Boost your machining efficiency and surface quality with the GoldMILL Face Milling Head.
For expert advice, product choices, and tooling support, get in touch with Asime. They’re your trusted source for quality machining solutions.
Suggested read: Top 5 Industries That Need Special Inserts for Manufacturing
