PCBN tooling, a revolutionary cutting-tool material renowned for its extraordinary hardness and thermal stability, has transformed the machining of difficult materials.
This exceptional material enables advanced techniques once considered impractical.
Let’s delve into the world of advanced machining with PCBN tooling.
What sets PCBN Tooling Apart?
PCBN offers the following advantages over traditional tooling materials:
Extreme Hardness
Second only to diamond, PCBN withstands the intense forces generated when machining exceptionally hard materials.
Wear Resistance
PCBN maintains its cutting edge for extended periods, even in demanding applications.
High-Temperature Stability
PCBN excels in machining processes that generate substantial heat, minimizing adverse effects on the tool.
PCBN Cutting Tools in Action: Advanced Techniques
PCBN tooling unlocks a new level of capability in machining.
Its unique properties allow for the application of advanced machining techniques that were previously limited by conventional tooling materials.
These techniques offer significant advantages in terms of efficiency, surface finish, and the ability to machine challenging materials.
1. Hard Turning
Hard turning replaces traditional grinding operations for hardened ferrous materials (above 45 HRC).
PCBN tooling allows for machining hardened steel and other alloys in a single setup, saving time and increasing efficiency.
Benefits of hard turning with PCBN include:
- Reduced cycle times
- Improved surface finish
- Greater precision compared to grinding
2. High-Speed Machining
PCBN tooling enables high-speed machining of materials like hardened steels, cast irons, and superalloys.
By utilizing high cutting speeds and smaller depths of cut, material removal rates can be significantly increased.
However, proper machine rigidity and advanced toolholding solutions become critical in high-speed applications with PCBN.
3. Machining Superalloys
Nickel-based and titanium-based superalloys are essential for aerospace and energy applications but notorious for their machining difficulty.
PCBN tooling has become the go-to choice for tackling these challenges due to its ability to handle high temperatures and resist the abrasive nature of superalloys.
ASIME is The Future of Machining
PCBN tooling is constantly evolving, enabling even more challenging and innovative machining techniques.
As new grades of PCBN emerge and machining technology continues to progress, the possibilities with PCBN cutting tools in advanced manufacturing are virtually limitless.
If you’re looking to push the boundaries of your machining processes and achieve new levels of efficiency and precision, consider contacting Asime, a leading supplier of high-quality custom PCBN cutting tools in Malaysia.
Asime offers a comprehensive selection of PCBN grades and geometries to meet the specific demands of your application.
Our team of experienced engineers can provide expert guidance on selecting the right PCBN cutting tools for your needs and help you optimize your machining processes for maximum productivity.
Suggested read: The Role of Single Point Diamond Turning in Medical Industry
