A GoldMILL Face Milling Head is key for precision machining. It creates flat, accurate surfaces with any face milling machine.

These advanced milling heads are tough and built to last. They quickly remove chips and handle different face mill insert types.

GoldMILL face milling solutions ensure reliable results for both heavy roughing and fine finishing, compatible with CNC milling machine tools.

Let’s explore the different types, uses, and expert application tips to help you get the most out of your GoldMILL Face Milling Head.

Types of GoldMILL Face Milling Head

GoldMILL offers a wide range of face milling heads for various cutting conditions and surface needs.

1. General Purpose (45° or 60° Lead Angle)

General-purpose face milling heads ensure balanced cutting performance for various tasks.

Thus, they provide a good compromise between surface finish in face milling and material removal rate. This makes them suitable for most face milling applications.

2. Heavy-Duty (Larger Entering Angles, 60°–75°)

For aggressive material removal, GoldMILL heavy-duty face milling heads are the go-to choice.

Thus, this design cuts down on chatter and vibration, even with heavy loads. Operators can optimize face milling process for greater productivity.

3. 90° Shoulder Mills

GoldMILL shoulder mills are built to make exact vertical shoulders and flat bottoms.

They’re often used for milling square shoulders, pockets, and slots. Their shape allows for accuracy in cornering and contouring.

4. Finishing (Wiper Inserts)

To get smooth and precise surface finishes, use GoldMILL finishing mills with wiper inserts.

They’re also great for finishing passes after roughing. This ensures both dimensional accuracy and a nice look on machined parts.

Uses & Applications of GoldMILL Face Milling Head

GoldMILL face milling heads are engineered for various machining tasks. Many precision milling parts manufacturers rely on these tools for high-precision machining.

1. General Face Milling

GoldMILL heads are for face milling, allowing for quick and efficient machining of large, flat surfaces.

Thus, these tools also help achieve both rough and semi-finished cuts, ensuring an optimal face milling cutting speed on various materials.

2. Shoulder Milling

GoldMILL 90° shoulder mills ensure precise, reliable accuracy when machining vertical surfaces.

They’re ideal for accurately machining corners, slots, and shoulders in molds and dies.

3. Heavy Material Removal

Heavy-duty face milling heads and high-feed mills are ideal for fast material removal in tough conditions.

For instance, these tools excel in roughing applications involving castings, forgings, or hard steels.

4. Finishing

Finishing mills with wiper inserts are key to achieving a smooth surface finish.

They ensure minimal tool marks and dimensional precision in finishing operations.

Application Tips for GoldMILL Face Milling Head

Apply the right techniques for top performance and a long life from your GoldMILL face milling heads.

1. Optimal Cutter Positioning

Make sure the cutter is aligned correctly. For instance, aim for 50–70% of its diameter to touch the workpiece.

Always choose the correct face milling cutter types for the material and operation. This setup helps improve overall cutting efficiency while reducing vibrations.

2. Ensure Rigidity

Both the tool holder and the workpiece setup must stay rigid for accurate machining.

Flexing or vibration can cut tool life, damage inserts, and lower the quality of the surface finish.

3. Use Coolant Wisely

Dry cutting generally works well when machining materials such as steel or cast iron.

However, stainless steel and aluminium do better with flood coolant. This helps reduce heat and makes the inserts last longer.

4. Monitor Insert Wear

Regularly check your inserts for any signs of wear, chipping, damage, or buildup.

For instance, replacing worn inserts sooner keeps cuts even and prevents harm to the cutter body.

Get the Best GoldMILL Face Milling Head Solutions from Asime

Boost your machining efficiency and surface quality with the GoldMILL Face Milling Head.

For expert advice, product choices, and tooling support, get in touch with Asime. They’re your trusted source for quality machining solutions.

Suggested read: Top 5 Industries That Need Special Inserts for Manufacturing

Need help? Get your FREE consultation NOW.

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In precision machining, special inserts for manufacturing are essential for achieving accuracy, consistency, and efficiency.

These custom-engineered tools handle tough materials and strict tolerances.

They work well for turning, milling, and drilling inserts. Standard inserts fall short in these demanding tasks.

Industries such as aerospace and heavy equipment count on them. They help achieve smoother cutting, reduce downtime, and extend tool life.

That’s why more manufacturers are turning to special inserts for manufacturing to meet today’s advanced machining standards.

Aerospace: Precision Machining with Special Turning Inserts

The aerospace industry relies on very precise machining of materials such as titanium, Inconel, and stainless steel.

Since these alloys are strong and heat-resistant, they are also challenging to cut.

Thus, special turning inserts for aerospace machining use heat-resistant coatings and smart designs.

These features boost edge strength and help manage chips better. They provide precise cuts, smooth finishes, and longer tool life.

This is key for making components such as turbine blades, engine parts, and landing gear that require tight tolerances.

Automotive: Efficient Production with Custom Milling Inserts

In the automotive industry, manufacturers need fast and steady machining.

This enables them to make quality parts, such as engine blocks, gear housings, and transmission components.

Custom milling inserts offer the durability and precision needed for continuous, high-speed production.

In particular, PCD inserts are great for cutting lightweight aluminum parts. They provide excellent surface finishes and lower wear.

As a result, this makes them perfect for keeping automotive production lines efficient.

Medical: Accuracy and Clean Finishes with Precision Inserts

The medical industry focuses on precise work to make implants, surgical tools, and prosthetics.

Special inserts for medical machining allow for clean and precise cuts in materials such as titanium, cobalt-chrome, and stainless steel.

Micro turning and milling inserts create fine details on bone screws, dental tools, and surgical instruments.

Thus, they help cut down on the polishing needed after machining.

These inserts allow manufacturers to maintain precision and hygiene while keeping production efficient.

Electronics: Micro Machining with Special Drilling Inserts

The electronics industry needs special drilling inserts and micro-milling inserts.

Custom inserts for electronics machining come with sharp micro geometries and advanced coatings.

They are made to minimize burr formation and maximize stability.

They also offer clean and precise cuts in delicate materials such as copper and composite plastics.

Thus, this allows for fast, large-scale production with reliable accuracy.

Heavy Equipment & Energy: Endurance with Special Inserts for Tough Materials

In the heavy equipment and energy industries, gears, shafts, and turbine housings are made from strong metals.

Special turning and milling inserts for heavy equipment are made to handle heavy loads, long production cycles, and high heat.

Coatings such as CVD and PVD enhance tool life. At the same time, tailored designs improve chip evacuation and surface finish.

In the energy sector, special inserts for drilling and threading are crucial for oil, gas, and power applications.

They enhance machining stability and ensure consistent performance under extreme operating conditions.

Get Custom Special Inserts for Manufacturing from Asime

Looking for special inserts that perform well?

Find cutting solutions to meet your production goals with Asime’s precision inserts.

They offer precision, durability, and reliability for all your machining challenges.

Suggested read: A Complete Guide to Special Inserts for CNC Machine Use

Need help? Get your FREE consultation NOW.

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The automotive industry is one of the largest and most dynamic in the world, with new developments in technology and manufacturing changing it at a rapid pace.

Diamond cutting tool can be an important part of that process by improving quality, streamlining production, and saving on time and labour costs.

Here’s how diamond cutting tool can improve your automotive products:

Diamond Cutting Tool for Automotive Applications

Streamline the manufacturing process

Diamonds are often used to cut carbide composites in an industrial setting because they provide a long-lasting, precise cut that leaves no harmful burrs behind.

This prevents damage to parts and helps improve quality control throughout your manufacturing process.

In addition to their durability, diamonds can produce smooth cuts without slowing production.

This makes them much more efficient than traditional metal saws or diamond blades, requiring frequent sharpening or replacement.

More durable than traditional carbide alternatives

Diamond cutting tool is more durable than traditional carbide alternatives.

This is because diamonds, unlike carbide, can withstand high temperatures.

As a result of this property, diamond cutting tools are perfect for handling precision work without slowing down the rate of production.

As such, diamond cutting tools are the go-to choice for industry professionals who need to get the job done quickly and efficiently without sacrificing quality or safety.

Diamond cutting tool is a fast, consistent and reliable way to work with difficult-to-machine materials

Carbide composites are a combination of the hardest materials widely used in the machining industry.

This material is more resistant to wear than steel, but its hardness makes it difficult to machine.

Diamond tools can be used as cutting tools on carbide materials because diamond is harder than carbide.

This means diamond cutting tools can help you achieve a better surface finish on your workpieces.

In addition, diamond acts as an abrasive against the workpiece material during cutting operations.

This helps maintain an efficient cutting tool life by reducing friction between the material being cut and your tooling surface.

When you add up these advantages of using diamonds over other conventional materials for machining applications, you can see why diamond cutting tools have become such a popular choice.

Custom Diamond Cutting Tool for the Automotive Industry

In sum, diamond cutting tools are powerful in the automotive industry.

They offer benefits that can help improve quality and streamline production while saving time and money.

So, if you are looking for an alternative to traditional carbide-cutting tools, we recommend giving diamond cutting tools a try.

Meanwhile, ASIME can assist you in creating custom diamond cutting tools that meet your every specification.

Are you ready to make your own custom parts? Contact us right away!

Suggested read: Special & Custom Made Cutting Tools for Precision

Need help? Get your FREE consultation NOW.

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What are diamond tools used for?

Due to the hardness of diamonds and their high melting point, various metalworking industries use diamond tools.

These cutting tools are typically for drilling and geotechnical operations for high quality and reliability.

What are the advantages of diamond tools?

• High wear resistance
• Long lifespan
• High grinding efficiency
• Low comprehensive cost

Why is aluminium used in automobiles?

Aluminium is 100% recyclable without needing to lose its quality.

Hence the reason for manufacturing various car parts such as wheels, radiators, and body parts using aluminium alloys.

At the same time, the development of auto parts significantly improves automobile driving performance, safety and comfort while being able to reduce fuel consumption.

Is aluminium good for cars?

Aluminium alloy is the most used material in automobiles and commercial vehicles because it provides excellent safety and durability. It also comes with increased fuel efficiency and reduced emissions thanks to the lightness in weight.

On top of that, the demand for aluminium alloys is accelerating in the automotive industry for their strength, environmental benefits, lightweight, easy processing, strong wear resistance, and energy saving.

Benefits of diamond tools for the automobile industry

Diamond tools or PCD automobile tools have high hardness, good wear resistance, low affinity with non-ferrous metals, and have significant advantages in processing aluminium alloy materials for the making of automotive parts.

High processing accuracy is surely one of them. The tooltip, on the other hand, does not easily accumulate chips during the machining process.

Diamond cutting tools keep the sharpness of the cutting edge for a longer period of time and have a longer lifespan. It also means that the tool changing intervals will be lesser resulting in better productivity and high accuracy.

The biggest plus about using PCD automotive cutting tools is that the breaking strength is high that makes the tools stronger to withstand high pressure and heat.

Precision Automotive Tools Supplier Malaysia

Of all the information shared, we yet suggest you consult ASIME, an ISO automotive tool manufacturer, who has been in the industry for more than 20 years.

All in all, we speak all high-end precision tools manufacturing for metalworking industries including an auto parts manufacturing company.

Suggested read: PCD and CBN cutting tools for smartphone manufacturing

So look no further as we take great care in our manufacturing processes, and are always following DOE and ISO standards.

We ensure that our tools and services are nothing short of world-class.

Looking for the Right Precision Tool?

Get expert recommendations on tool design, material selection, and machining performance, based on your production requirements.

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How are Auto Parts Produced?

The automotive industry is constantly developing with innovation that demands long-lasting auto parts. More than that, the ultimate performances of the auto parts must excel. Therefore, parts processing factory requires PCD automobile tools and CBN auto tools for top-quality parts and performance.

Let’s discover the auto parts that need CBN diamond cutting tools.

How do CBN and PCD Tools help in manufacturing auto parts?

Automotive brake disc

In the past, precision tools manufacturers used coated carbide and ceramic blades to process automotive brake discs. Even though they got the job done, it was terribly time-consuming, costs more, and had poor abrasive resistance.

When CBN inserts were introduced, manufacturers could reduce tool changing and production costs. CBN inserts come with ultra-high wear and impact resistance. So, it significantly helps to improve processing efficiency to make top-grade auto parts.

Automobile cylinder sleeve processing

With PCBN cutting tools, the automobile sleeve is more precise by controlling deformation when the cylinder block is under pressure. So, it reduces the wear rate between the cylinder block and the sleeve to improve the vehicle’s engine efficiency. Not to forget reducing fuel consumption and lower engine noise.

Automobile brake drum processing

Originally, brake drums consist of grey cast iron. The coating carbide tools or ceramic tools can only process 20 to 50 pieces of brake drums. Then, the production is interrupted to change into new tools which consume time.

With PCBN, especially CBN inserts, each edge can process 70 to 100 pieces of brake drums. A CBN insert uses a metal bond agent with super high hardness and wear resistance. So, it naturally improves production efficiency as it is an ideal choice for cast iron auto parts cutting.

Automotive transmission

The transmission housing is one of the most important parts of the car that assembles other auto parts to keep them in the right position. Therefore, it sets the accuracy of the auto parts box components, the performance, and the life of the installed machine.

So, as for the cast iron transmission housing blank machining with slag and pores, traditional processing methods poorly meet their processing requirements. With the CBN tool blade, easy loading and unloading are possible. Moreover, the blade can process 70 to 100 pieces of auto parts improving the processing efficiency by 50 to 70%.

Machining, milling, and ceramic finishing solution

PCD automotive tools, on the other hand, are used across the automotive production process beginning from the alloy wheels, cylinder blocks, cam, and crankshaft casing machining to milled, bored, and reamed gearbox housings.

On top of that, CBN cutting tools are the only viable solution for the finishing of new generation ceramic metal matric composite brake discs.

PCD and CBN tools for other auto parts

• Metal honing stones for the cylinder block and connecting rod
• Component grinding solution
• VVT gear
• Automobile box processing program
• Automotive piston, etc.

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PCD and CBN Tools Supplier for Automotive Parts

All in all, it is crucial that an auto parts manufacturer has the perfect finishing to improve auto parts efficiency. Hence, consult us, the leading customized CBN inserts and PCD inserts supplier for your custom precision solutions.

Because we take great care in our precision tools manufacturing by always following DOE and ISO standards. We guarantee that our PCD PCBN cutting tools and services are nothing short of world-class.

Looking for the Right Precision Tool?

Get expert recommendations on tool design, material selection, and machining performance, based on your production requirements.

FREE CONSULTATION

The post PCD & CBN Cutting Tools for Automotive Machining appeared first on Asime.

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What is PCBN?

Polycrystalline Carbon Boron Nitride (PCBN) or known as PCBN inserts have high resistance to heat abrasion that is perfect for fine finishing and effective for tolerance control. They are also suitable for iron, cast iron, sintered material, and other hardened materials (HRC50 and above).

PCBN cutting tools are typically applied with inserts and round tools which include endmills, reamers, and boring tools. CBN tools and CBN tool inserts can help reduce production costs due to the more efficient process of turning and milling.

PCBN Cutting Tools:

• • PCBN cutting tools grades & characteristics
  • Its Uses
  • Its Benefits
  • Application in the automotive industry
  • Application in other industries

PCBN Inserts Grades & Characteristics

PCBN cutting tools generally come in various grades and characteristics according to the capacity of work they can uptake. Furthermore, in every grade of PCBN insert cutter produced, they come with 2 options – carbide-backed and solid.

PCBN CB450

• Grain size: 0.5?m-1?m (Sub-?m)
• Has approximately 45% CBN
• Principally TiCN Binder

Mainly, the primary application is for moderately interrupted hard turning and finishing hard milling as well as high-speed continuous turning. It is the most resistant to crater water on the market.

PCBN CB500

• Grain size: 1.5?m (Average)
• Has approximately 50% CBN
• Principally TiCN

Application for moderate to the heavy interrupted turning of all common hardened steels. In essence, its excellent abrasion resistance makes it the ideal choice for cold work tool steels and certain valve seat alloys.

PCBN CB720

• Grain size: 3?m (Average)
• Approximately 72% of CBN
• TiCN Binder

Its usage is for moderate to the heavy interrupted turning of all common hardened steels. it provides an excellent balance of toughness and, crater and flank wear resistance.

PCBN CB850

• Grain size: 2?m (Average)
• Approximately 85% of CBN
• AIWCoB binder for extreme chip resistance

Used for applications such as grey iron fine boring and valve seat machining due to excellent strength and abrasion resistance. This PCBN grade is ideal for heavily interrupted cutting of all hard and abrasion workpiece materials that include metallurgy components.

PCBN CB900

• Grain size: 4?m (Average)
• Approximately 90% of CBN
• Novel binder system to provide the ultimate abrasion and chip resistance.

Generally, PCBN CB900 is ideal for applications where longer tool life is required. Also, it excels in interrupted machining of grey and hard cast irons, hardened steel milling, and in the machining of the majority of valve seat ring alloys.

PCBN CB950

• Grain size: –
• Approximately 95% of CBN
• The Binder phase includes aluminum nitrides and borides

Best for turning and milling of grey and hard cast iron as well as heavy turning of hardened steels; including components such as brake discs, pump bodies and impellers and large rolls.

Uses of PCBN Inserts

Generally, PCBN inserts are widely used in processing

• Pearlitic cast iron
• High chromium and nickel alloy cast iron
• Hardened steel
• Powder metal
• Hard alloy
• Superalloy

Additionally, solid CBN inserts greatly reduce the comprehensive production cost while improving the production capacity and efficiency during the whole production operation.

Application of PCBN Inserts in Automotive Industry

Roll

• Strip roll
• H-shaped steel roll
• Screw thread steel roll

Gear shaft

• Driven belt pulley shaft
• Gear shaft
• Transmission shaft
• Hub bearing

Gear

• Driven gear
• Gear
• Rear-axle gear
• Gear ring

Air conditioning
compressor

• Air cylinder
• Lower bearing
• Upper bearing
• Flange

Auto parts

• Brake disc & drum
• Belt pulley
• Cylinder liner
• CV joint
• Flywheel
• Turbocharger

The post PCBN Inserts Tools in the Metal Working Industry appeared first on Asime.

What is a PCD Reamer?

Polycrystalline Diamond (PCD) cutting tools or PCD reamer apply in the process of cutting aluminium, brass and copper, graphite, and other materials like wood, plastic, and carbon-fiber-reinforced polymer (CFRP).

Basically, you can use them to obtain high abrasive resistance and high hardness.

These motives result in a longer life for the cutter in comparison to conventional ones. Also, they are customed to fit your exact measurement specifications.

In addition, it is used is to enlarge a hole that is in close tolerance range with a high surface finish, concentricity, and cylindricity.

Hence, these PCD automotive reamers achieve the required finish and accuracy with reduced machining time.

Polycrystalline Diamond (PCD) Cutting Tools

PCD Grades and Characteristics

There are many grades and characteristics of PCD for automotive parts needs.

PCD GC001

Basically, PCD GC001 is sub-micron grain-sized at 0.5?m-1?m. This ultra-fine grain structure is suitable for applications requiring mirror finishes due to its extreme edge sharpness or retention.

Hence, you can ideally use it when in need of extreme chip resistance for milling and rough cutting of aluminium alloys. You can use this grade for machining titanium and composites.

PCD GC002

PCD GC002 is 2?m average grain-sized with increased cobalt for ease of processing.

Thus, it is ideal for complex tools for excessive processing wherein the grain size is ideal for profile routers and thread cutting tools, as well as in wear part applications. 

PCD GC010

This grade is 10?m average sized grain which is a  PCD grade ideal for many applications that requires a good balance of toughness and wear resistance.

So, you can perform roughing and finishing easily with a single tool for low to medium-content aluminium alloys. 

PCD GC025

PCD GC025 has an average grain size of 25?m in which the grade offers the optimum wear resistance for abrasive machining conditions.

That being said, it is ideal for milling and rough cutting of aluminum alloys since they require extreme chip resistance best used for machining titanium and composites. 

PCD GC030

In the PCD GC030, the grain size ranges from 2?m to 30?m whereby it is considered a multi-modal PCD that gives PCD-GC030 excellent wear resistance, edge strength, and edge quality.

Additionally, the ideal application areas include MMC, high silicon aluminium alloys, high strength cast irons, and bi-metal applications.

So, it gives excellent abrasion resistance and good thermal stability. 

How many types of PCD reamer are there?

In general, PCD Reamers are custom-made based on customers’ requirements. For instance,

PCD Drill Reamer

For superior hole quality with dagger style geometry and to eliminate delamination.

PCD Step Reamer

For greater accuracy.

Diamond PCD Reamer

For high-intensity boring which requires more force, precision drilling, and heightened stability.

Silver Stainless Steel PCD Reamer

For industrial purposes for its durable nature.

Long PCD Reamer

To allow extra reach.

And many more.

More information on Reamers

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PCD Reamer Uses for in the Automotive Industry?

Metal machining in the automotive industry is growing very fast.

Unlike the PCD automotive reamers, the conventional ones are no longer able to fulfill the below requirements.

That’s because accuracy in product manufacturing is becoming more vital and necessary. So PCD reamers guarantee excellent surface finish with high accuracy for economical machining.

In essence, they can help to:

• Offer long tool-life (10 times longer than the carbide type)
• Ream holes faster (over 300m/min)
• Increase work productivity
• Has tighter tolerances with small margins of error
• Produce cleaner-edge and high-quality holes
• Lower overall production costs
• Increase quality control standard ISO 9001:2015 Certification

Hence, use PCD automobile reamers to maximize smoothness, perfect fitting, and optimize functioning.

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