The automotive industry is one of the largest and most dynamic in the world, with new developments in technology and manufacturing changing it at a rapid pace.

Diamond cutting tool can be an important part of that process by improving quality, streamlining production, and saving on time and labour costs.

Here’s how diamond cutting tool can improve your automotive products:

Diamond Cutting Tool for Automotive Applications

Streamline the manufacturing process

Diamonds are often used to cut carbide composites in an industrial setting because they provide a long-lasting, precise cut that leaves no harmful burrs behind.

This prevents damage to parts and helps improve quality control throughout your manufacturing process.

In addition to their durability, diamonds can produce smooth cuts without slowing production.

This makes them much more efficient than traditional metal saws or diamond blades, requiring frequent sharpening or replacement.

More durable than traditional carbide alternatives

Diamond cutting tool is more durable than traditional carbide alternatives.

This is because diamonds, unlike carbide, can withstand high temperatures.

As a result of this property, diamond cutting tools are perfect for handling precision work without slowing down the rate of production.

As such, diamond cutting tools are the go-to choice for industry professionals who need to get the job done quickly and efficiently without sacrificing quality or safety.

Diamond cutting tool is a fast, consistent and reliable way to work with difficult-to-machine materials

Carbide composites are a combination of the hardest materials widely used in the machining industry.

This material is more resistant to wear than steel, but its hardness makes it difficult to machine.

Diamond tools can be used as cutting tools on carbide materials because diamond is harder than carbide.

This means diamond cutting tools can help you achieve a better surface finish on your workpieces.

In addition, diamond acts as an abrasive against the workpiece material during cutting operations.

This helps maintain an efficient cutting tool life by reducing friction between the material being cut and your tooling surface.

When you add up these advantages of using diamonds over other conventional materials for machining applications, you can see why diamond cutting tools have become such a popular choice.

Custom Diamond Cutting Tool for the Automotive Industry

In sum, diamond cutting tools are powerful in the automotive industry.

They offer benefits that can help improve quality and streamline production while saving time and money.

So, if you are looking for an alternative to traditional carbide-cutting tools, we recommend giving diamond cutting tools a try.

Meanwhile, ASIME can assist you in creating custom diamond cutting tools that meet your every specification.

Are you ready to make your own custom parts? Contact us right away!

Suggested read: Special & Custom Made Cutting Tools for Precision

Need help? Get your FREE consultation NOW.

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Finding a precision cutting tools solutions provider that can manufacture quality custom made cutting tools is no easy task.

The high-quality tooling requirements of various industries constantly change and set the challenge of finding a company that can provide the right tooling solution.

Here at ASIME, we provide turnkey precision custom cutting tool services to address the growing need for accurate components in your industry.

Custom Made Cutting Tools for Your Needs

ASIME has the expertise and technology to create custom made cutting tools for various industries. 

The possibilities are limitless as we can create one-off precision cutting tools that fit your specific needs.

We have experience in creating special cutting tools such as:

Cutting tool inserts

ASIME has created cutting tool inserts for several customers in various industries including metalworking, oil & gas, and aerospace manufacturing.

We have also created customized cutting tool inserts for other applications such as medical equipment and automotive parts manufacturing.

Cutting tools for aerospace

Our precision cutting tools machining services also include providing aerospace companies with high-quality cutting tools.

These include drills, taps, reamers, and end mills for use in aircraft build processes.

Moreover, the aerospace industry requires high-precision cutting tools for machining hard materials like titanium alloys or aluminum alloys.

Therefore, to make these tools, manufacturers use high-quality steel such as PCD or diamond.

This will ensure that the tools withstand the high temperatures generated during machining operations.

Cutting tools for medical

We have the necessary experience and technology to create special cutting tools for the medical industry. 

The medical industry is a very specialized one that requires special cutting tools to ensure that the job is done correctly.

They help surgeons perform operations with the utmost care and precision.

This is especially important when it comes to delicate body parts like eyes, ears, or bones.

Cutting tools for automotive

Cutting tools are one of the most important tools in the automotive industry.

They are usually for cutting, shaping, drilling, and other purposes.

Furthermore, the typical materials for these cutting tools are high-quality carbon steel, alloy steel, or stainless steel.

The main application areas for cutting tools for the automotive industry include metal machining, plastic machining, and wood machining.

Cutting tools for dental

Dental cutting tools are precision instruments used in the dental field.

The materials are usually stainless steel, cobalt-chrome alloy, or titanium and they have a variety of shapes and sizes.

Dental cutting tools are for use by dentists, dental hygienists, and other dental professionals when performing a variety of dental procedures.

Custom Cutting Tools for Every Industry

ASIME has established itself as the leading manufacturer of custom made cutting tools in Malaysia.

We are based in Selangor, although we ship our products to clients on almost every continent.

For years, we have been caring for the industry’s specialized needs and delivering the finest possible quality cutting tools thanks to our fine craftsmanship and continuous investments in modern technology.

So, contact us today for a FREE consultation!

Suggested read: 6 Reasons Why You Should Opt For Aluminium Machined Parts

Need help? Get your FREE consultation NOW.

The post Special & Custom Made Cutting Tools for Precision appeared first on Asime.

What is a PCD Reamer?

Polycrystalline Diamond (PCD) cutting tools or PCD reamer apply in the process of cutting aluminium, brass and copper, graphite, and other materials like wood, plastic, and carbon-fiber-reinforced polymer (CFRP).

Basically, you can use them to obtain high abrasive resistance and high hardness.

These motives result in a longer life for the cutter in comparison to conventional ones. Also, they are customed to fit your exact measurement specifications.

In addition, it is used is to enlarge a hole that is in close tolerance range with a high surface finish, concentricity, and cylindricity.

Hence, these PCD automotive reamers achieve the required finish and accuracy with reduced machining time.

Polycrystalline Diamond (PCD) Cutting Tools

PCD Grades and Characteristics

There are many grades and characteristics of PCD for automotive parts needs.

PCD GC001

Basically, PCD GC001 is sub-micron grain-sized at 0.5?m-1?m. This ultra-fine grain structure is suitable for applications requiring mirror finishes due to its extreme edge sharpness or retention.

Hence, you can ideally use it when in need of extreme chip resistance for milling and rough cutting of aluminium alloys. You can use this grade for machining titanium and composites.

PCD GC002

PCD GC002 is 2?m average grain-sized with increased cobalt for ease of processing.

Thus, it is ideal for complex tools for excessive processing wherein the grain size is ideal for profile routers and thread cutting tools, as well as in wear part applications. 

PCD GC010

This grade is 10?m average sized grain which is a  PCD grade ideal for many applications that requires a good balance of toughness and wear resistance.

So, you can perform roughing and finishing easily with a single tool for low to medium-content aluminium alloys. 

PCD GC025

PCD GC025 has an average grain size of 25?m in which the grade offers the optimum wear resistance for abrasive machining conditions.

That being said, it is ideal for milling and rough cutting of aluminum alloys since they require extreme chip resistance best used for machining titanium and composites. 

PCD GC030

In the PCD GC030, the grain size ranges from 2?m to 30?m whereby it is considered a multi-modal PCD that gives PCD-GC030 excellent wear resistance, edge strength, and edge quality.

Additionally, the ideal application areas include MMC, high silicon aluminium alloys, high strength cast irons, and bi-metal applications.

So, it gives excellent abrasion resistance and good thermal stability. 

How many types of PCD reamer are there?

In general, PCD Reamers are custom-made based on customers’ requirements. For instance,

PCD Drill Reamer

For superior hole quality with dagger style geometry and to eliminate delamination.

PCD Step Reamer

For greater accuracy.

Diamond PCD Reamer

For high-intensity boring which requires more force, precision drilling, and heightened stability.

Silver Stainless Steel PCD Reamer

For industrial purposes for its durable nature.

Long PCD Reamer

To allow extra reach.

And many more.

More information on Reamers

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PCD Reamer Uses for in the Automotive Industry?

Metal machining in the automotive industry is growing very fast.

Unlike the PCD automotive reamers, the conventional ones are no longer able to fulfill the below requirements.

That’s because accuracy in product manufacturing is becoming more vital and necessary. So PCD reamers guarantee excellent surface finish with high accuracy for economical machining.

In essence, they can help to:

• Offer long tool-life (10 times longer than the carbide type)
• Ream holes faster (over 300m/min)
• Increase work productivity
• Has tighter tolerances with small margins of error
• Produce cleaner-edge and high-quality holes
• Lower overall production costs
• Increase quality control standard ISO 9001:2015 Certification

Hence, use PCD automobile reamers to maximize smoothness, perfect fitting, and optimize functioning.

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