How do PCD Cutting Tools Contribute in the Metalworking Industry

Alia Afifah — Tue, 08 Jun 2021 01:30:31 +0000

PCD cutting tools in the metal processing industry is not uncommon. In fact, PCD cutting tools are very in demand for their extreme hardness and durability.

This is because PCD cutting tools are made from PCD or Polycrystalline Diamond that is made up of synthetic diamond particles, created using a high-heat and a high-pressure process.

Its extreme hardness, wear resistance, and thermal conductivity makes it the most effective, efficient, and reliable cutting tool in metalworking.

Here is how precision metal cutting tools help the metalworking industry with their many qualities.

PCD Cutting Tools in Metalworking Industry

As the name suggests, metalworking is the process of working with metals to create individual parts, assemblies, or large-scale structures.

The most prevalent processes in the metalworking industry include cutting, boring, and milling which require great precision at a higher speed.

PCD Drill Bits

PCD drill bits are precision cutting tools for metal that allow high precision accuracy in hole making. Say goodbye to rough holes as metalworking drill bits can produce cleaner edge holes than carbide and HSS (High-speed steel) tools.

It will also increase productivity as you can finish more work in less time without worrying about sacrificing accuracy or quality.

There are several types of PCD drill bits such as twist drill bit, brad-point drill bit, auger drill bit, self-feed drill bit, installer drill bit, and a lot more depending on your projects’ requirements.

PCD Reamers

Reamers are metal working tools to widen the size of a pre-existing hole in a small amount to leave smooth sides and edges, removing any burrs or rough edges.

Like drill bits, reamers also have high precision accuracy thus able to produce much cleaner edges.

PCD reamer can cut down on, or perhaps eliminate, secondary finishing procedures like deburring. As a result, this will lower overall production costs.

Moreover, PCD reamers are able to produce consistent results for a much longer time because you do not have to constantly change worn tools.

Plus, one useful tip to extend the lifespan of PCD reamers is you can sharpen the edges.

PCD End Mills

PCD end mills are brazed-tipped metal work tools designed specifically for composite and cast aluminum applications. They can guarantee high surface quality production and highly constant output.

Furthermore, PCD insert resists abrasion wear thus significantly increases the tool life of end mills.

For optimum performance, PCD end mills require high spindle speeds and rigid tooling setups.

Customized PCD Tools Metal Work Malaysia

ASIME is an ISO Certified Cutting Tools manufacturer, with more than 20 years of experience in the industry.

Are you looking for customized cutting tools? We can provide you with high-quality customized cutting tools including custom PCD cutting tools.

We take pride in our manufacturing processes and are always following DOE and ISO standards. So, look no further and choose ASIME. We ensure that our tools and services are nothing short of world-class.

Need help? Get your Free consultation NOW.

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PCD Reamer and Its Uses in the Automotive Industry

admin — Tue, 27 Oct 2020 09:15:52 +0000

What is a PCD Reamer?

Polycrystalline Diamond (PCD) cutting tools or PCD reamer apply in the process of cutting aluminium, brass and copper, graphite, and other materials like wood, plastic, and carbon-fiber-reinforced polymer (CFRP).

Basically, you can use them to obtain high abrasive resistance and high hardness.

These motives result in a longer life for the cutter in comparison to conventional ones. Also, they are customed to fit your exact measurement specifications.

In addition, it is used is to enlarge a hole that is in close tolerance range with a high surface finish, concentricity, and cylindricity.

Hence, these PCD automotive reamers achieve the required finish and accuracy with reduced machining time.

Polycrystalline Diamond (PCD) Cutting Tools

PCD Grades and Characteristics

There are many grades and characteristics of PCD for automotive parts needs.

PCD GC001

Basically, PCD GC001 is sub-micron grain-sized at 0.5?m-1?m. This ultra-fine grain structure is suitable for applications requiring mirror finishes due to its extreme edge sharpness or retention.

Hence, you can ideally use it when in need of extreme chip resistance for milling and rough cutting of aluminium alloys. You can use this grade for machining titanium and composites.

PCD GC002

PCD GC002 is 2?m average grain-sized with increased cobalt for ease of processing.

Thus, it is ideal for complex tools for excessive processing wherein the grain size is ideal for profile routers and thread cutting tools, as well as in wear part applications.

PCD GC010

This grade is 10?m average sized grain which is a PCD grade ideal for many applications that requires a good balance of toughness and wear resistance.

So, you can perform roughing and finishing easily with a single tool for low to medium-content aluminium alloys.

PCD GC025

PCD GC025 has an average grain size of 25?m in which the grade offers the optimum wear resistance for abrasive machining conditions.

That being said, it is ideal for milling and rough cutting of aluminum alloys since they require extreme chip resistance best used for machining titanium and composites.

PCD GC030

In the PCD GC030, the grain size ranges from 2?m to 30?m whereby it is considered a multi-modal PCD that gives PCD-GC030 excellent wear resistance, edge strength, and edge quality.

Additionally, the ideal application areas include MMC, high silicon aluminium alloys, high strength cast irons, and bi-metal applications.

So, it gives excellent abrasion resistance and good thermal stability.

How many types of PCD reamer are there?

In general, PCD Reamers are custom-made based on customers’ requirements. For instance,

PCD Drill Reamer

For superior hole quality with dagger style geometry and to eliminate delamination.

PCD Step Reamer

For greater accuracy.

Diamond PCD Reamer

For high-intensity boring which requires more force, precision drilling, and heightened stability.

Silver Stainless Steel PCD Reamer

For industrial purposes for its durable nature.

Long PCD Reamer

To allow extra reach.

And many more.

More information on Reamers

PCD Reamer Uses for in the Automotive Industry?

Metal machining in the automotive industry is growing very fast.

Unlike the PCD automotive reamers, the conventional ones are no longer able to fulfill the below requirements.

That’s because accuracy in product manufacturing is becoming more vital and necessary. So PCD reamers guarantee excellent surface finish with high accuracy for economical machining.

In essence, they can help to:

Offer long tool-life (10 times longer than the carbide type)
Ream holes faster (over 300m/min)
Increase work productivity
Has tighter tolerances with small margins of error
Produce cleaner-edge and high-quality holes
Lower overall production costs
Increase quality control standard ISO 9001:2015 Certification

Hence, use PCD automobile reamers to maximize smoothness, perfect fitting, and optimize functioning.

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The Top PCD Reamer Manufacturer in Malaysia

All in all, you need only the right PCD / CBN Reamer for the right manufacturing experience.

Hence, if you are looking for a reamer that fits the automotive industry, engineers highly suggest using a PCD reamer.

ASIME equips itself with a talented bunch of technical experts to provide custom PCD reamers for different purposes.

Now, before you decide to choose the right reamer, consider consulting ASIME, the ISO Certified Precision Tools manufacturer, who has been in the industry for more than 20 years.

So look no further as we take great care in our manufacturing processes, and are always following DOE and ISO standards. Also, we ensure that our tools and services are nothing short of world-class.

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