Precision Cutting Tools Archives | Asime

The Critical Role of Precision Medical Cutting Tools in Surgeries

Alia Afifah — Sun, 08 Oct 2023 11:36:47 +0000

In the ever-evolving landscape of healthcare, surgical procedures have made remarkable strides towards becoming less invasive, more precise, and patient-friendly.

One of the key drivers behind these advancements is the development and utilization of precision cutting solutions for the healthcare sector—specifically, high-performance medical cutting tools designed for optimal accuracy and efficiency.

Benefits of Precision Medical Cutting Tools

Medical cutting tools play a pivotal role in surgeries, enabling surgeons to perform complex procedures with greater accuracy and minimal tissue damage.

n this blog, we will delve into the critical role that high-precision cutting for the healthcare sector plays in various surgeries, revolutionizing the world of medicine.

Minimizing invasiveness

Firstly, precision cutting tools are designed to be incredibly sharp and precise.

This allows surgeons to make smaller incisions, reducing the trauma to surrounding tissues.

Minimally invasive surgeries, such as laparoscopic or robotic-assisted procedures, have become increasingly common due to the advancements in cutting tools.

Moreover, smaller incisions mean faster recovery times, reduced pain, and shorter hospital stays for patients.

Enhancing surgical precision

Secondly, surgical precision is of utmost importance, especially in delicate procedures.

Precision cutting solutions for the healthcare sector allow surgeons to execute intricate tasks with finesse.

Whether it’s removing a tumor, repairing a damaged artery, or performing microsurgery, these tools provide the accuracy required for successful outcomes.

Specialized tools for different surgeries

Thirdly, different surgeries demand specialized cutting tools.

For example, neurosurgery requires tools that can delicately manipulate brain tissue, while orthopedic surgeries necessitate instruments capable of cutting through dense bone.

In addition, precision cutting tools are tailored to suit the specific needs of various surgical disciplines, ensuring optimal results.

Reducing the risk of complications

Lastly, precision medical cutting tools contribute significantly to reducing the risk of complications during and after surgery.

The cleaner and more accurate the cut, the lower the chances of bleeding, infections, and post-operative complications.

Therefore, surgeons can trust in these tools to help them achieve the best possible patient outcomes using high-precision cutting for the healthcare sector.

Custom Medical Cutting Tools in Malaysia

At ASIME, we understand the pivotal importance of these cutting-edge tools in delivering exceptional healthcare outcomes.

As a leading manufacturer of custom medical cutting tools in Malaysia, we are committed to providing healthcare professionals with instruments that match the highest standards of quality, precision, and durability.

Our dedication to innovation and customer satisfaction has made us a trusted partner for medical professionals across the globe.

We take pride in our ability to design and manufacture custom cutting tools tailored to your specific surgical needs.

Whether you require instruments for neurosurgery, orthopedics, or any other specialized field, ASIME has the expertise and experience to deliver precision tools that exceed your expectations.

If you’re ready to elevate your surgical practice with the finest precision medical cutting tools, we invite you to explore our comprehensive range of products and contact our expert team today.

Let us work together to enhance the quality of care you provide to your patients.

So, contact us now to discuss your custom cutting tool needs and take the first step towards surgical excellence.

Need help? Get your FREE consultation NOW.

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How to Care For Your Precision Metal Cutting Tools

Alia Afifah — Fri, 10 Feb 2023 02:37:39 +0000

One of the most common manufacturing processes today is the use of precision metal cutting tools.

As a machinist, it is essential that you know how to care for and maintain your CNC metal cutting tools so they can produce the highest quality parts.

Care Tips for Your Precision Metal Cutting Tools

Keeping your cutting tools in good condition is not just a matter of cutting costs.

It is a matter of precision and accuracy, which is why regular maintenance of your metal cutting tools is so important.

Here are some tips for cutting tools maintenance:

Use the correct cutting tool

The first tip is making sure you have the right cutting tool for the machining job.

If you try to cut something with a cutting tool that isn’t designed for it, it might not work as well as it should.

For example, if you try to cut a metal without the proper cutting tool, the metal may chip or break rather than being cut cleanly and evenly.

You can find out what kind of metal you are working with by checking its density.

Heavier metals are harder to work with and require more power from your tooling, which can result in overheating or premature wear.

The good news is that there are many different types of cutting tools material, so there is most likely one that will work best for your needs.

Avoid from overheating

Secondly, you would want to avoid your cutting tools from overheating.

Heat can shorten the life of cutting tools.

Metal machining generates a lot of heat due to friction between the cutting tool and the metal being cut.

Therefore, heat control is critical when using a precision metal cutting tool.

That is why, when using a precision metal cutting tool, it is important to always use oil or lubricants to minimize friction.

Do regular inspection for wear and tear

Next tip is to make sure that you inspect your tool regularly for wear and tear.

If a tool becomes damaged or worn out, it could cause issues.

For example, if a tool is worn down, it may not cut as well as it should, which can lead to mistakes or accidents during use.

The tool could also break during use if it’s not in good condition.

To avoid these situations, check your tools regularly for signs of damage or wear and replace them when necessary.

Clean precision metal cutting tools properly

When you’re working with precision metal cutting tools like drill bits and milling cutters, it’s important to keep them clean and free from rust.

Cleaning your metal cutting tools properly will extend their life and reduce the risk of injury due to dull edges or broken tips.

Here are some tips on how to do it:

You may use compressed air to blow out any chips or debris from your tool’s cutting edge.

This will help keep it sharp for longer.

You can also apply a light coating of oil to the tool’s cutting edges after cleaning with compressed air.

This helps prevent rust from forming on the surface of your tool as well as keeping it lubricated so that it cuts smoothly and easily.

Keep cutting tools in dry place

Prevent rust by storing your cutting tools in a dry place.

Rust can cause serious damage and ruin the quality of your cutting tool.

So, it’s best to keep them in their original cases so that they won’t be affected by moisture.

Custom Precision Cutting Tools

Precision metal cutting tools need to be well-cared for in order for them to hold up over time.

Besides, precision metal cutting tools that have been maintained will allow for maximum accuracy during CNC machining.

Hence, you must do your part to ensure that their performance and lifespan will last as long as possible.

ASIME manufacture a broad selection of highly reliable CNC cutting tools.

We can assist you in creating custom precision cutting tools that meet your every specification.

Are you ready to make your own custom cutting tools? Contact us right away!

Need help? Get your FREE consultation NOW.

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Polycrystalline Diamond Cutting Tools Uses in Aerospace Industry

Alia Afifah — Tue, 27 Jul 2021 17:24:25 +0000

The demand for precision cutting tools is high in the aerospace industry. Polycrystalline diamond cutting tools also commonly known as PCD cutting tools have a lot of uses in sectors like aviation and chemicals.

These sectors cannot afford to have even slight changes in quality and standards. This is because poor quality and standards in manufacturing can lead to disasterous consequences.

So, to continously maintain the standards, polycrystalline diamond cutting tools are heavily used in the aerospace industry.

Polycrystalline diamond cutting tools in aerospace industry

Polycrystalline diamond tools offer a variety of advantages that are useful for the aerospace industry.

Less heat generation

One of the best thing about polycrystalline diamond tools is that they generate very low heat.

High heat generation during machining process can result in poor quality which is undesirable for an aircraft component.

On the other hand, PCD cutting tools heat generation is much more controlled and stable. As a result, high quality components can be produced.

Diamond cutting tools have high strength

Polycrystalline diamond is the hardest material which is suitable for delivering high quality grinding and cutting functions.

Plus, diamonds are highly resilient materials that can withstand any kind of wear and tear.

So, diamond cutting tools are the best to manufacture high quality machine parts and aircraft equipment in the aerospace industry.

Efficient in metal grinding and cutting

Most aircraft components are made of specialty alloys and high grade steels. These materials are high in density making them difficult to polish and grind.

So, CBN and carbide tools are ineffective when working with these materials but not for PCD cutting tools.

In fact, diamond cutting tools can provide the best results in manufacturing aircraft components.

Custom Polycrystalline Diamond Cutting Tools in Malaysia

No matter the industry, we are experts with advanced technology to produce cutting tools.

ASIME, an ISO Certified Cutting Tools manufacturer can provide you with high-quality customized cutting tools. Rest assured that our tools and services are nothing short of world-class.

So, look no further if you’re looking for custom cutting tools! Feel free to contact us and get your free consultation today.

Need help? Get your FREE consultation NOW.

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PCBN Cutting Tools Properties and Their Machining Applications

Alia Afifah — Wed, 14 Jul 2021 03:30:38 +0000

What are PCBN cutting tools made of?

Polycrystalline cubic boron nitride or PCBN cutting tools‘ main material is CBN grains.

Therefore, PCBN cutting tools inherited the properties of CBN, making them excellent cutting tools for machining.

The properties of PCBN tools

CBN is known for its:

High strength and wear resistance
Excellent chemical stability
Good thermal conductivity and low friction coefficient

High strength and wear resistance

PCBN is the second hardest material after diamond, having similar structure to that of diamond.

Therefore, PCBN tools have high strength and high wear resistance compared to carbide cutting tools and vitrified cutting tools.

So, PCBN tools are excellent for machining tough cast iron and steel. Generally, they are suitable for machining materials with high strength, high hardness and high thermal sensitivity.

Excellent chemical stability

PCBN tools will not react with iron materials even when the temperature reaches 1200 °c to 1300 °c. Plus, it can even withstand high temperature up to 1800 °c.

This is because PCBN has high chemical stability thus making the chemical wear of PCBN tools smaller than others.

Good thermal conductivity and low friction coefficient

The thermal conductivity of PCBN is much higher than that of high speed steel, vitrifieds and cemented carbide. Additionally, the thermal conductivity of PCBN tools increases with the increase of temperature.

This lowers the temperature of cutting tip during machining, which is beneficial to improve the tool durability and prolong the service life of the tool.

When interacting with other materials, the friction coefficient is about 0.1-0.3, which is much smaller than cemented carbide and other materials.

Moreover, they also reduce the cutting force and cutting temperature. Therefore, improving the overall surface machining quality of the workpiece.

PCBN cutting tools machining applications

PCBN tools are used for machining high-hardness materials (tool steel, high speed steel, harderned steel) as well as difficult-to-machining materials (surface coating material, surface hardening alloy).

Gray cast iron

One the common applications of PCBN tools is high speed cutting gray cast iron material.

When machining high speed cutting gray cast iron, the tool life can reach 20-30 times more than vitrified cutting tools.

The ferrite content in the gray cast iron material is normally less than 10%, making it more suitable for the cutting using PCBN tools.

This is because if the ferrite content is high, it will react with the boron element during cutting, thus increasing the chemical wear of the tool and eventually reducing the service life of the tool.

Hardened steel

Hardened steel is a typical difficult-to-machining and wear-resistant material. Therefore, grinding is a common process to finish the finishing of hardened steel parts.

However, when machining hardened steel with PCBN tools, the machining efficiency is faster than grinding.

Plus, PCBN tools are more suitable for cutting parts in different shapes and more flexible than grinding.

Customized PCBN Tools Supplier Malaysia

We suggest you consult ASIME, the ISO Certified Precision Tools manufacturer, with more than 20 years of experience. We speak all high-end customized precision tools manufacturing including custom PCBN cutting tools.

So look no further as we take great care in our manufacturing processes, and are always following DOE and ISO standards. We ensure that our tools and services are nothing short of world-class.

Looking for the Right Precision Tool?

Get expert recommendations on tool design, material selection, and machining performance, based on your production requirements.

FREE CONSULTATION

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PCD Tools Contributions in Electronics Industry

Alia Afifah — Mon, 31 May 2021 07:16:06 +0000

What are PCD Tools?

PCD tools manufacturing process are made from Polycrystalline Diamond (PCD) by PCD tool manufacturers.

PCD has high resistance to abrasion, high hardness, and toughness, making it an excellent material for cutting tools.

Thus, cutting tools made from PCD can achieve high speed, high efficiency, and high precision machining with a longer cutting life.

PCD Tools for the Electronics Industry

The electronics industry is a massive global industry that consists of several different sectors.

Across the electronics industry, there is a sector that produces electronic components such as transistors, capacitors, and semiconductors.

Plus, popular products or devices that consist of electronic components such as computers, laptops, and phones can be found everywhere these days.

However, due to the fast evolution of the electronics industry, most electronic devices have a shorter lifespan and are low in quality.

Application of PCD Tools in Electronic Industry

They are used in various industries including the electronic industry.

Manufacturers are looking for solutions to solve the problems to fill the constant demand for high-end electronic devices.

As a result, demand for them in the electronic industry is getting higher and higher because of their characteristics that help for a smooth flow of electronic production.

Hence, the need for precision especially of PCD tools in the electronic industry.

These characteristics include:

Longer tool life
High-speed performance
Tight tolerance
Material Flexibility
Surface finish

Longer Tool Life

Diamond cutting tools have the capability to work for months meaning they have less downtime.

Therefore, with more efficient production, fewer tool changes, and shorter cycle times, the return on investment will be quick.

This makes them an excellent choice for high-yield production facilities.

High-Speed Performance

They can work 10 times faster than the general cutting tools. Thus, they are more effective and efficient.

This means that production can be done much faster, therefore, increasing the amount of work that can be completed at a time.

Tight Tolerance

Operations like grinding and deburring take time and in the long run can cost a lot of money, time, and energy.

However, they are more accurate and able to hold their cutting edge than the general cutting tools. Thus, overall accuracy and quality will improve.

Material Flexibility

They can work well with various materials such as aluminum, composites, and abrasive plastics.

Surface Finish

Without the need for a secondary process, they can produce a high-quality surface finish.

Manufacturers can save time and money while retaining the standard quality.

PCD Custom-made Cutting Tools Malaysia

Looking for customized cutting tools? We, ASIME, are here to provide you your needs.

ASIME is an ISO Certified PCD tools manufacturer, who has been in the industry for more than 20 years.

We are one of the top PCD tooling manufacturers producing high-quality customized cutters including custom PCD cutting tools.

So look no further as we take great care in our manufacturing processes, and are always following DOE and ISO standards.

We ensure that our tools and services are nothing short of world-class.

Need help? Get your Free consultation NOW.

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Why Choose Diamond Tools in Automobile Industry

admin — Thu, 15 Apr 2021 02:30:15 +0000

What are diamond tools used for?

Due to the hardness of diamonds and their high melting point, various metalworking industries use diamond tools.

These cutting tools are typically for drilling and geotechnical operations for high quality and reliability.

What are the advantages of diamond tools?

High wear resistance
Long lifespan
High grinding efficiency
Low comprehensive cost

Why is aluminium used in automobiles?

Aluminium is 100% recyclable without needing to lose its quality.

Hence the reason for manufacturing various car parts such as wheels, radiators, and body parts using aluminium alloys.

At the same time, the development of auto parts significantly improves automobile driving performance, safety and comfort while being able to reduce fuel consumption.

Is aluminium good for cars?

Aluminium alloy is the most used material in automobiles and commercial vehicles because it provides excellent safety and durability. It also comes with increased fuel efficiency and reduced emissions thanks to the lightness in weight.

On top of that, the demand for aluminium alloys is accelerating in the automotive industry for their strength, environmental benefits, lightweight, easy processing, strong wear resistance, and energy saving.

Benefits of diamond tools for the automobile industry

Diamond tools or PCD automobile tools have high hardness, good wear resistance, low affinity with non-ferrous metals, and have significant advantages in processing aluminium alloy materials for the making of automotive parts.

High processing accuracy is surely one of them. The tooltip, on the other hand, does not easily accumulate chips during the machining process.

Diamond cutting tools keep the sharpness of the cutting edge for a longer period of time and have a longer lifespan. It also means that the tool changing intervals will be lesser resulting in better productivity and high accuracy.

The biggest plus about using PCD automotive cutting tools is that the breaking strength is high that makes the tools stronger to withstand high pressure and heat.

Precision Automotive Tools Supplier Malaysia

Of all the information shared, we yet suggest you consult ASIME, an ISO automotive tool manufacturer, who has been in the industry for more than 20 years.

All in all, we speak all high-end precision tools manufacturing for metalworking industries including an auto parts manufacturing company.

So look no further as we take great care in our manufacturing processes, and are always following DOE and ISO standards.

We ensure that our tools and services are nothing short of world-class.

Looking for the Right Precision Tool?

Get expert recommendations on tool design, material selection, and machining performance, based on your production requirements.

FREE CONSULTATION

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PCD Tools in Automotive Wheel Manufacturing

admin — Thu, 25 Mar 2021 03:15:32 +0000

How is PCD made?

Polycrystalline Diamond (PCD) or PCD tools is diamond grit fused together under high pressure and high-temperature conditions in the presence of a catalytic metal.

PCD manufacturing applies in the process of cutting materials such as aluminium, brass and copper, graphite and non-metal materials.

So, special PCD inserts are ideal if you want to obtain high abrasive resistance and high hardness. They result in a longer lifespan of the cutter and do well with customising designs to fit the exact measurement specifications.

What are PCD automotive cutting tools?

The automotive industry revolves around PCD drills and reamers. And, these cutting tools manufacture the best auto parts making the automotive industry capital of the world.

As for the PCD automotive wheel tools, you need more than a PCD drill bit and reamers. So, here are the PCD tools to manufacture wheels.

How are aluminium wheels made?

The machining of aluminium wheels using wheel repair machines require the designing and manufacturing of specific automotive wheel tools.

Machining cast aluminium wheels can be a demanding application requiring a strong steel body and uniform design. So, being in the automotive industry you will need hardened steel bodies from the start to finish machining centres.

Then, you will be able to place mechanical chip breakers nearly anywhere on the PCD tools modifying the body geometry quickly. And, you will get to turn around new and regrind tools on demand.

This allows us to place mechanical chip breakers nearly anywhere on the tool, modify body geometry quickly.

And get a remarkable turnaround of new and regrind tools on demand.

PCD Right Hand Tool

The PCD right-hand tool is the best choice for manufacturing rims with lips. The reason being, the PCD tool is designed to easily reach the corners of the inside lips during the machining process.

PCD Neutral Tool

PCD Neutral Tool is usually used when manufacturing flat rims that come with no lips. For any rim designs that want to go with simplicity, you can get the best of it using this PCD tool.

PCD Left Hand Tool

If you’re looking to design rims that have a rising centre hub, we recommend you the PCD left-hand tool. This PCD tool comes with a special feature in which the tip of the tool cuts the cone perfectly making the rising centre hub.

PCD left hand tool is needed only when you want to create the rising centre.

Round Bit Tool

With the help of a round bit tool holder, you can machine rims with a curved profile. These PCD diamond cutting tools specialize in making curved wheel rims creating a unique look.

PCD Boring Bar Style Tool

A regular right-hand tool is 6 inches long and is not suitable for machine deep rims. So, a boring bar style tool that comes 12 inches long is the best fit to reach deeper positions.

Also, the cutting tip of the boring bar is at the centre of the tool holder. So, you need a shim block to raise the cutting tip to the centre of the lathe.

Besides, you can machine the back part of the rim using an angled boring bar for better finishing.

There are various angles of this tool in the market but the most common is the 12 inches long boring bar. It comes with a negative 17.5 degree angle that perfectly machines a straight surface.

PCD Lip Cutting Tool

After machining the lips of rims according to their designs, you will need to refinish the back of the lips, either side or both sides.

And, when completing the refinishing process, a special lip cutting tool holder is needed. The lip cutting tool needs to be locked holding the rim with three bolts as safety measures.

PCD Automotive Tools Supplier Malaysia

We suggest you consult ASIME, one of the top ISO PCD tooling manufacturers with more than 20 years of experience. We speak all high-end precision tools manufacturing including PCD and CBN tools.

So look no further as we take great care in our PCD tools manufacturing process, and are always following DOE and ISO standards. We ensure that our tools and services are nothing short of world-class.

Looking for the Right Precision Tool?

Get expert recommendations on tool design, material selection, and machining performance, based on your production requirements.

FREE CONSULTATION

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PCD Tools Application in the Automotive Industry

admin — Fri, 12 Mar 2021 08:45:17 +0000

The automotive industry demands extreme precision, high-speed machining capability, and long tool life.

To meet these requirements, manufacturers rely heavily on PCD tools and advanced diamond cutting tools for consistent, high-volume production.

From aluminum engine blocks to gearbox housings, PCD cutting tools are essential for achieving tight tolerances, superior surface finishes, and reduced machining downtime.

What is a PCD cutting tool?

A PCD cutting tool is made from Polycrystalline Diamond (PCD), a synthetic diamond material sintered under high pressure and temperature.

It is bonded onto a carbide substrate to create an extremely hard and wear-resistant cutting edge.

What Materials are PCD Tools Used for?

Aluminum alloys
Brass and copper
Graphite
Composites
Non-ferrous materials
High-silicon aluminum

Why Use PCD Tools?

For manufacturers in automotive machining, PCD cutting tools are the preferred solution compared to conventional carbide tools.

Exceptional hardness and abrasive resistance
Longer tool life
Higher cutting speeds
Reduced tool change frequency
Improved surface finish
Lower production cost per part

Uses of PCD Tools in the Automotive Industry

PCD tools are widely used in automotive production because they deliver outstanding surface finishes and excellent productivity in high-speed CNC machining environments.

Automotive Components Machined with PCD Tools

Engine blocks
Cylinder heads
Gearbox housings
Brake discs
Wheel hubs
Pistons
Crankshaft casings
Camshaft components

PCD Grain Size and Application

Different grain sizes are engineered for specific automotive machining requirements.

Selecting the correct PCD grade ensures optimized tool life, better chip control, and improved machining efficiency.

Grain Size	Application Function
0.5–1μm	Mirror finishes on aluminum alloys, titanium, and composites due to extreme edge sharpness.
2μm	Suitable for complex tools requiring heavy processing.
10μm	Ideal for roughing and finishing low- to medium-silicon aluminum alloys.
25μm	Excellent wear resistance for abrasive machining conditions such as milling and rough cutting.
30μm	Superior abrasion resistance and thermal stability for MMC, high-silicon aluminum, cast iron, and bi-metal applications.

What are PCD Inserts Used for?

PCD inserts are especially valuable in high-volume automotive machining where consistency and minimal downtime are critical.

Turning aluminum components
Milling gearbox housings
Boring cylinder heads
Grooving automotive parts
High-speed finishing applications

Automotive Cutting Tool Solutions

PCD Reamers

PCD reamers are used for precision finishing of pre-drilled holes in aluminum and non-ferrous automotive parts.

They are widely used in machining valve bodies, transmission components, and engine housings.

Benefits	Types of PCD Reamers
High dimensional accuracy Superior surface finish Stable high-speed cutting Extended tool life	Standard PCD reamers Step reamers Piloted reamers

PCD Drills

PCD drills are essential for both roughing and finishing hole operations in automotive production.

These tools ensure improved hole accuracy, better roundness, and consistent surface quality.

Type	Application
Center Drill	Creates precise centered holes before deeper drilling.
Piloted Core Drill	Used in valve guide and seat machining.
Core Drill	Enlarges and straightens existing holes.
Step Drill	Enlarges holes in thin metal sheets and multi-diameter drilling operations.

PCD Tools for High-Grade Automotive Parts

The demand for diamond cutting tools continues to rise as automotive manufacturers shift toward lightweight aluminum components, high-silicon alloys, composite materials, and high-speed automated machining lines.

PCD tooling supports milling, turning, boring, reaming, and high-speed finishing.

Its ability to maintain edge sharpness over long production runs significantly reduces downtime and tooling cost.

Choose the Right Automotive PCD Tools Manufacturer

PCD tools and diamond cutting tools play a critical role in automotive machining, where precision, durability, and productivity are essential.

However, performance depends not only on selecting the correct PCD grade, but also on working with the right manufacturer.

A reliable PCD tools manufacturer should provide:

ISO-certified manufacturing standards
Custom tool design and engineering support
Proven experience in automotive machining
High-speed CNC application expertise
Consistent quality and repeatability

At ASIME, we support automotive producers with precision-engineered PCD tools and diamond cutting tools tailored to specific production requirements.

Our technical team works closely with you to ensure the right geometry, grade, and configuration for maximum efficiency.

Looking for a Reliable Tooling Partner?

We'll recommend the most suitable tools and solutions to optimize your production.

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Precision PCD & CBN Cutting Tools for Automotive Manufacturing

admin — Thu, 25 Feb 2021 06:53:42 +0000

The automotive industry is constantly developing with innovations that demand long-lasting auto parts. More than that, the ultimate performance of the auto parts must excel.

Therefore, automotive machining production requires precision PCD and CBN cutting tools to design components made from aluminium, cast iron, hardened steel, and other advanced materials.

Advanced Cutting Tool Solutions for Automotive Industry

The automotive industry requires cutting tools that can deliver accuracy, durability and stable performance throughout high-volume production processes.

Here, ASIME provides precision-engineered PCD and CBN tooling solutions developed according to specific machining requirements.

These customized cutting tool solutions help support demanding applications in industry:

High-volume component manufacturing
Precision machining operations
Improved surface finish
Longer tool service life
Reduced tooling replacement frequency

Improve Machining Performance with Precision Cutting Tools

Partner with ASIME for customized PCD and CBN cutting tools designed to improve machining efficiency, accuracy and production reliability.

FREE CONSULTATION

How CBN and PCD Cutting Tools Help in Manufacturing Auto Parts?

PCD Cutting Tools for Aluminium Auto Parts

Polycrystalline Diamond (PCD) cutting tools are widely used for machining aluminium and other non-ferrous materials due to their excellent wear resistance and ability to achieve superior surface finishes.

It is designed for applications requiring high-speed machining performance and consistent dimensional accuracy.

PCD Cutting Tool Applications:

Aluminium engine component machining
Cylinder head finishing
Housing machining
Precision milling operations
Boring and reaming applications

Benefits of Using PCD Cutting Tools:

Excellent wear resistance
Longer tool life
Higher cutting speeds
Improved surface finish
Reduced machining defects

CBN Cutting Tools for Cast Iron & Hardened Steel

Cubic Boron Nitride (CBN) cutting tools are designed for machining hard materials that require high wear resistance and stable cutting performance.

An ideal solution for automotive manufacturers machining cast iron and hardened steel components.

CBN Cutting Tool Applications:

Brake disc machining
Hardened steel turning
Transmission component machining
Precision finishing operations

Benefits of Using CBN Cutting Tools:

High hardness and thermal resistance
Stable machining performance
Suitable for hardened materials
Reduced tool change frequency
Consistent production quality

Improve Machining Performance with Precision Cutting Tools

Partner with ASIME for customized PCD and CBN cutting tools designed to improve machining efficiency, accuracy and production reliability.

FREE CONSULTATION

Custom Inserts for Automotive Applications

Where standard inserts don’t fit the job, customized PCD and CBN inserts provide a solution for automotive parts with complex geometries, unusual materials or non-standard tolerances.

Custom insert designs can be developed according to component drawings, material characteristics and machining conditions to achieve improved cutting performance, consistent accuracy and reliable production results.

Whether for unique component designs or specialised manufacturing processes, tailored insert solutions help optimize machining efficiency and tool performance.

Frequently Asked Questions About CBN and PCD Cutting Tools

What are PCD cutting tools used for in automotive manufacturing?

PCD cutting tools are commonly used for machining aluminium automotive components such as engine blocks, cylinder heads, transmission housings and electric vehicle components. They provide excellent wear resistance and high-quality surface finishes.

What are CBN cutting tools used for?

CBN cutting tools are mainly used for machining hard materials such as cast iron and hardened steel. They are commonly applied in automotive components requiring high precision and stable machining performance.

Can ASIME manufacture customized automotive cutting tools?

Yes. ASIME provides customized PCD and CBN cutting tools based on component drawings, machining requirements and production objectives.

Does ASIME supply cutting tools for high-volume automotive production?

Yes. ASIME develops precision tooling solutions suitable for manufacturers requiring consistent performance and reliable tool life in high-volume production environments.

How can I request a quotation for automotive cutting tools?

Contact ASIME with your component drawings, material details and machining requirements. Our team will recommend a suitable tooling solution based on your application.

PCD and CBN Cutting Tools Supplier for Automotive Parts

ASIME manufactures PCD and CBN cutting tools for automotive manufacturers requiring high precision, consistent machining performance and extended tool life.

With over 25 years of experience in precision tooling solutions, ASIME also supports customized PCD and CBN cutting tool solutions.

From component design evaluation to tool optimisation, we work closely with customers to develop cutting tools suitable for different automotive applications, machining conditions and production targets.

Our engineering approach ensures that each tooling solution is designed to achieve reliable performance and production efficiency.

Reach out to our team today! We will recommend the right PCD or CBN tooling solution for your automotive production line.

Looking for the Right Precision Tool?

Get expert recommendations on tool design, material selection, and machining performance, based on your production requirements.

FREE CONSULTATION

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PCD and CBN cutting tools for Phone Manufacturers

admin — Thu, 11 Feb 2021 02:59:17 +0000

How is a smartphone made?

Almost everyone in the world has a smartphone these days. But, not many are aware of how intricate and sophisticated it is to make. Here we uncover how PCD and CBN cutting tools come into action to make the world’s smartphones.

What is PCD Cutting Tools?

Polycrystalline Diamond (PCD) cutting tools or PCD carving tools can cut aluminum, brass and copper, graphite, and other materials like wood, plastic, and CFRP. Basically, PCD cutting tools have high abrasive resistance and high hardness which increases the durability of a phone equipment cutter.

What is CBN Cutting Tool?

Polycrystalline Carbon Boron Nitride (PCBN) also known as CBN cutting tools have high resistance to heat abrasion, perfect for fine finishing, and effective for tolerance control. This makes it suitable for iron, cast iron, sintered material, and other hardened materials (HRC50 and above).

PCBN cutting tools are typically applied with inserts and round tools which include endmills, reamers, and boring tools. CBN tools help reduce production costs due to more efficient processes of turning and milling.

PCD and PCBN Cutting Tools to Manufacture Phones

The diameter of PCD & PCBN tools is very small when manufacturing smartphones. Actually, they are the same diameter to machine glass and ceramic components in today’s devices.

Indeed, PCD and CBN cutting tools are high-precision tools that are effective in the manufacture of the latest smartphones.

For instance, the Apple iPhone 6 had the bevel on the aluminum housing machined using PCD profile cutters. On the iPhone X model, however, stainless steel was used in the housing frame so CBN cutters were used.

Hence, with rising demands on the design and technology of mobile phone manufacturers, the use of glass and ceramic also rises. The PCD and CBN cutting tools are more in need than ever in the phone manufacturing industry today. These materials offer many advantages including excellent reception quality.

On typical mobile phones, metal housings shield the wave transmission on wireless communications. This also protects from other integrated metal parts and ideally achieved with plastic strips.

However, phones with glass or ceramic housing do not require such shielding. Plus they are more sustainable than plastics and allow greater freedom of design. But, due to their brittleness, hardness, and low thermal conductivity, they require PCD and CBN cutting tools for perfect and clean finishing.

Therefore, the mobile phone manufacturing industry requires the highest precision cutting machinery and tools. PCD and CBN cutting tools are capable of producing very small internal radii and shoulders as well as tiny turned parts.

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