Precision machining, including tools for specialized applications, is vital in today’s manufacturing. In particular, efficiency and accuracy shape success in this field.

Polycrystalline Diamond (PCD) and Cubic Boron Nitride (CBN) tools are vital for industries. Specifically, they provide high cutting performance, great durability, and are cost-effective.

As tools for specialized applications, these innovations enhance productivity and precision in aerospace, automotive, medical, and electronics industries.

Why Customization Matters

Each manufacturing process has its own set of challenges. For instance, these can cover aspects such as material hardness, required tolerances, and production volumes.

Standard cutting tools may not always do the job right. Thus, this can lead to early wear, rough finishes, and more downtime. To meet these challenges, we develop custom PCD and CBN tools. These tools have specific geometries, edge preparations, and coatings.

Optimized Tool Geometry

Custom tools can be made with exact rake angles, relief angles, and edge preparations that fit the material you are machining. For instance, delicate composites need sharper cutting edges. But reinforced edges boost durability when machining harder steels.

Application-Specific Coatings

Special coatings for PCD and CBN tools help them work better. In addition, they reduce friction, enhance heat resistance, and stop materials from bonding. This is very helpful in high-speed settings. Otherwise, excessive heat can reduce how well tools perform.

Material-Specific Cutting Edges

The innovative design relies on the hardness and material makeup of the workpieces. So, honing, chamfering, or polishing the tool’s edge makes cutting more efficient. Thus, it reduces chipping and helps the tool last longer.

Industry Applications for Tailored PCD and CBN Tools

1. Automotive: Enhancing Production Efficiency

The automotive industry needs fast machining for parts such as engine blocks, gears, and transmission pieces.

In this case, custom PCD tools work well for aluminium engine parts. CBN tools are best for machining hardened steel components. They ensure long life and reliable performance.

2. Aerospace: Machining High-Performance Materials

Aerospace components can be complex in shape and made from advanced materials. This includes titanium, Inconel, and carbon fibre composites.

Tailored PCD tools give precise cutting solutions for composites. They stop delamination and help tools last longer. CBN tools optimized for heat-resistant alloys maintain accuracy during high-speed machining operations.

3. Medical: Precision in Surgical Tools and Implants

Medical device production requires high precision and excellent surface finishes.

Thus, tailored PCD tools make it easy to machine titanium and cobalt-chrome implants. CBN tools provide high accuracy for hard materials in orthopedic and dental applications.

4. Electronics: Precision in Miniature Components

Circuit boards, connectors, and semiconductor parts need high-precision machining.

Tailored PCD tools offer clean cuts in non-ferrous metals. On the other hand, CBN tools are durable and ideal for ceramic parts.

As a result, customization improves precision, repeatability, and surface quality in complicated electronics parts.

Advantages of Custom PCD and CBN Tools

1. Enhanced Tool Life and Cost Savings

Custom PCD and CBN tools are made to enhance wear resistance and tool performance. As a result, they help reduce downtime and lower replacement costs. Tailored tools might cost more at first. But the savings from their durability and machining efficiency pay off in the long run.

2. Improved Machining Accuracy and Surface Quality

Custom tools ensure cutting settings, edge shapes, and coatings fit the material used. Thus, this leads to higher dimensional accuracy, better surface finishes, and fewer post-processing requirements.

3. Increased Productivity and Reduced Cycle Times

Manufacturers can create tools for specific uses. Thus, this helps them cut faster, wear tools less, and clear chips better. As a result, production cycles become shorter, and throughput increases.

4. Application-Specific Performance Optimization

Specialized tools solve industry challenges, including heat generation, tool deflection, and material adhesion. In other words, the customization process takes into account factors like workpiece material and machining conditions. Thus, this ensures the tool operates at its best.

Enhance Your Machining Efficiency with Asime

In short, custom PCD and CBN tools are key tools for specialized applications in many industries, helping manufacturers achieve greater efficiency and precision.

Asime provides top-notch PCD and CBN tools for manufacturers. If you want custom shapes, advanced coatings, or better cutting edges, we can help. We aim to give you great performance and save you money.

Get in touch with Asime today. Find out how our specialized cutting tools can enhance your production process.

Suggested read: Enhancing Precision with Custom PCD and CBN Boring Tools

Need help? Get your FREE consultation NOW.

The post Tailored PCD and CBN Tools for Specialized Applications appeared first on Asime.

In today’s manufacturing landscape, precision is essential.

As a result, industries like aerospace, automotive, and die & mold need accurate machining solutions – custom PCD and CBN boring tools are the solution.

These tools, including custom PCD and CBN, provide superior durability, accuracy, and efficiency compared to standard tooling options.

The Role of Boring Tools in Precision Machining

Boring is an important machining process that widens and refines pre-drilled holes.

In addition, it ensures precise sizes and superior surface finishes, unlike standard drilling.

Furthermore, this process is essential for achieving tight tolerances and high-quality finishes, particularly in applications that need high precision.

So, this shows that the tooling material significantly impacts the performance and longevity of the boring tool.

Why Choose PCD and CBN for Boring Tools?

Polycrystalline Diamond (PCD) Boring Tools

PCD tools are made of synthetic diamond particles sintered with a metallic binder. They are ideal for cutting non-ferrous materials such as aluminium, brass, copper, and composites.

Here are the key advantages of PCD boring tools.

Cubic Boron Nitride (CBN) Boring Tools

CBN, a synthetic material nearly as hard as diamond, is great for machining tough metals such as cast iron and high-speed steel. Listed below are the advantages of CBN boring tools.

Customization for Enhanced Performance

While standard PCD and CBN boring tools have impressive results, custom tooling solutions offer even more benefits tailored to specific machining needs.

In other words, custom-made PCD and CBN boring tools are designed with precise shapes, coatings, and insert setups to improve cutting efficiency and accuracy for special applications.

Hence, they offer a strategic advantage in specialized production environments.

Key Benefits of Custom PCD and CBN Boring Tools

Application-Specific Design

Custom tools are designed based on material properties, machine abilities, and the specific needs of each task. Thus, working with custom cutting tool manufacturers can help ensure that the tools meet these unique requirements.

Optimized Tool Geometry

Customization lets you change rake angles, relief angles, and flute designs. Thus, this improves chip control and cuts down on cutting forces.

Enhanced Coatings and Edge Preparations

Special coatings and edge treatments can be used to prolong tool life and improve performance in harsh conditions.

Cost Efficiency

Custom tools help reduce tool wear and make machining more efficient. As a result, this leads to lower production costs.

Improved Consistency and Accuracy

Custom boring tools ensure accurate dimension control. Thus, this cuts down on part rejections and improves the quality of the final product.

Applications of Custom PCD and CBN Boring Tools

Custom PCD and CBN boring tools are prevalent in several industries, including:

The Importance of Custom PCD and CBN Boring Tools

Custom PCD and CBN boring tools provide clear advantages in precision machining.

In fact, they are more efficient, durable, and perform better than standard tooling options. Thus, investing in custom made drill bits and customized cutting tools allows manufacturers to boost productivity, reduce downtime, and enhance product quality. Also, this gives them a competitive edge in today’s tough industrial market.

Get the Best Custom Boring Tools with Asime

Looking for precision-engineered custom PCD and CBN boring tools? If so, Asime provides high-quality custom tooling solutions tailored to your specific machining needs. Get in touch today to see how we can boost your manufacturing efficiency!

Suggested read: Maximizing Tool Life with PCD & CBN ISO Inserts and Special Inserts

Need help? Get your FREE consultation NOW.

The post Enhancing Precision with Custom PCD and CBN Boring Tools appeared first on Asime.

Maximising tool life is vital in today’s manufacturing. It increases productivity, reduces costs, and leads to better machining quality.

Choosing the right cutting inserts cuts downtime and enhances machining efficiency. The best options are polycrystalline diamond (PCD) and cubic boron nitride (CBN) inserts. They are both known for their strength and accuracy.

Specialized inserts tailored for specific machining challenges further enhance tool performance while maximizing tool life.

What are PCD Inserts Used For?

Superior for Non-Ferrous and Abrasive Materials – PCD Inserts

PCD inserts, or diamond insert cutting tools, are created using synthetic diamond particles. These particles are combined by applying high heat and pressure. They excel in machining non-ferrous metals, composites, and abrasive materials like:

• Aluminium alloys (especially high-silicon content)
• Copper, brass, and bronze
• Carbon fiber-reinforced polymers (CFRP) and fiberglass
• Ceramics and Graphite

PCD inserts are very hard. This helps them resist wear, so you do not have to change tools as often. They also offer better surface finishes. Thus, it reduces the need for more finishing work.

CBN Insert Full Form and Its Benefits

The Best Choice for Hard Metals – CBN Inserts

CBN inserts are made from cubic boron nitride. It is the second hardest material, after diamond. They excel in machining ferrous materials, such as:

• Hardened steel (above 45 HRC)
• Cast iron (gray and ductile)
• Superalloys (nickel-based and cobalt-based)

CBN grooving inserts are excellent for high-speed, dry machining. They handle heat very well. Also, they stay sharp, so they remove metal faster. Thus, this keeps precision and tool life intact.

The Role of Special Inserts in Tool Optimization

Some cutting inserts, like standard PCD and CBN ISO inserts, perform very well. Special inserts, on the other hand, meet specific machining needs. Custom inserts are designed for specific operations, such as:

• Precision finishing for aerospace and automotive parts.
• Interrupted cutting which requires high impact resistance.
• Complex geometries that need specialized edge profiles.

Special inserts cut down on tool failure. They work by refining design, coatings, and wear patterns, which increases efficiency.

Key Benefits of Using PCD, CBN, and Special Inserts

1. Extended Tool Life

PCD and CBN inserts last much longer than regular carbide inserts. This means fewer tool changes, less downtime, and lower overall tooling costs.

2. Improved Machining Efficiency

High-speed machining removes material faster, reducing cycle times. So, it is ideal for industries requiring high-volume production.

3. Superior Surface Finish

PCD inserts deliver exceptional finishes on non-ferrous and abrasive materials. On the other hand, CBN inserts create a mirror-like finish on hardened steels. This means there is no need for additional finishing.

4. Heat and Wear Resistance

CBN inserts excel in dry machining, reducing coolant use and supporting environmental sustainability. PCD inserts, on the other hand, help stop material build-up. Hence, it keeps tools from chipping and makes them last longer.

5. Cost Savings Over Time

PCD and CBN inserts have a higher initial cost than carbide inserts. But their long life and high performance help cut machining costs in the end.

Best Practices for Maximizing Tool Life

To make the most of PCD, CBN, and special inserts, follow these best practices:

1. Optimize Cutting Parameters

• Use the recommended cutting speeds, feed rates, and depth of cut for each material.
• Avoid excessive force to prevent premature tool failure.

2. Proper Tool Handling & Storage

• Keep inserts in a clean, dry place to avoid contamination and damage.
• Handle with care to prevent edge chipping or cracking.

3. Use the Right Insert Geometry

• Select the proper rake angles and edge preparations based on the machining needs.
• Use special inserts with chamfered or honed edges for tough applications.

4. Regular Machine Maintenance

• Ensure spindles and tool holders are in good shape to prevent vibrations.
• Calibrate machines regularly to maintain precision.

5. Monitor Tool Wear and Performance

• Use predictive maintenance strategies to track insert wear.
• Replace inserts before they cause workpiece damage.

Investing in PCD, CBN, and Special Inserts for Maximum Efficiency

PCD, CBN, and special inserts improve tool life, boost productivity and improve machining quality.

Their durability, heat-resistance, and precision make them ideal for industries like aerospace, automotive, and high-performance machining.

Manufacturers can improve efficiency while reducing tooling costs by using best practices for maximizing tool life and picking the right cutting insert.

Upgrade Your Tooling Today!

Look at Asime’s range of PCD, CBN, and custom inserts to elevate your machining performance. Our metal cutting inserts are high quality. They help you improve efficiency in CNC machining!

Browse through Asime’s range of PCD, CBN, and custom inserts to enhance your machining performance. Our high-quality metal cutting inserts help you achieve higher operational efficiency in CNC machining!

Suggested read: PCD vs. CBN Form Cutting Tools: Which One is Right for Your Industry?

Need help? Get your FREE consultation NOW.

The post Maximizing Tool Life with PCD & CBN ISO Inserts and Special Inserts appeared first on Asime.

In precision cutting, the cutting tools used matter. They affect performance, efficiency, and product quality.

Two leading materials for form cutting tools are PCD (polycrystalline diamond) and CBN (cubic boron nitride).

This guide explores PCD and CBN features, benefits, and uses to help you choose the best material for your needs.

What are PCD and CBN?

PCD and CBN are synthetic materials that engineers design to withstand extreme cutting conditions. So, each design works under different circumstances to suit specialized industrial uses.

PCD: Made from sintered diamond crystals and a metal binder, PCD is renowned for its unmatched hardness and wear resistance. Thus, it’s ideal for non-ferrous materials like aluminium, copper, and composites.

CBN: Composed of boron and nitrogen, CBN is slightly less hard than PCD but offers exceptional thermal stability and wear resistance at high temperatures. CBN tools are best for machining ferrous materials like hardened steel and cast iron.

Key Differences Between PCD and CBN Form Cutting Tools

1. Hardness and Wear Resistance

• PCD Tools: Best for low-to-moderate hardness materials. For instance, their diamond composition ensures superior wear resistance, making them ideal for high-volume cutting. However, they’re unsuitable for ferrous materials due to diamond’s reactivity with iron.
• CBN Tools: Although not as hard as PCD, it excels in machining harder, heat-treated materials. They’re particularly effective for ferrous metals like steel and cast iron.

2. Thermal Stability

• PCD Tools: Perform well at high speeds but are less stable than CBN at extreme temperatures.
• CBN Tools: Offer excellent thermal stability, making them ideal for high-speed machining and heat-treated steel operations.

3. Cost

• PCD Tools: More expensive than CBN due to the complexity of PCD manufacturing, but their long tool life can save costs in high-volume applications.
• CBN Tools: More affordable than PCD but still a big investment. Their cost-effectiveness depends on the specific machined materials and application.

4. Machining Applications

• PCD Tools: Ideal for non-ferrous materials like aluminum, copper, and composites. Commonly used in PCD drill bits, PCD tool components, and PCD tool solutions for automotive (engine parts) and aerospace (titanium alloys) industries.
• CBN Tools: Best for machining ferrous materials such as hardened steel, cast iron, and superalloys. Widely used as CBN cutters and CBN tools in automotive (gears, bearings), and aerospace (high-performance steel parts).

Choosing the Right Tool for Your Industry

Use PCD or CBN form cutting tools based on your materials and operations.

Which Is Right for Your Industry?

Understanding the unique benefits of CBN and PCD helps you make the right choice for your operations.

In short, both PCD and CBN tools have big advantages and it all depends on your specific needs.

In many cases, a combination of PCD and CBN tools can optimize performance and efficiency.

Asime offers cutting-edge PCD and CBN tools solutions tailored to your industry. By leveraging their benefits, you can enhance precision, efficiency, and product quality in your manufacturing processes.

Suggested read: How Precision Cutting Tools Boost Automotive Performance?

Need help? Get your FREE consultation NOW.

The post PCD vs CBN Form Cutting Tools: Which One is Right for Your Industry? appeared first on Asime.

How to Choose Between PCD and CBN?

Below are some tips or factors to consider before choosing the tools for your projects.

1. Cutting Speed and Temperature

Cutting speed and temperature play a significant role in tool performance and longevity.

PCD’s superior thermal conductivity allows it to dissipate heat efficiently, making it highly effective for high-speed machining of non-ferrous materials.

This property minimizes thermal deformation, ensuring consistent accuracy and extended tool life with PCD drilling tools.

CBN cutting tools, while not as thermally conductive as PCD, exhibit remarkable thermal stability.

They maintain their hardness and cutting efficiency at elevated temperatures.

This makes them indispensable for machining ferrous materials that generate significant heat during operation.

For heavy-duty applications involving high temperatures, CBN tool is the preferred option.

2. Cost-Effective Durability

One of the other differences between PCD and CBN is their cost-effective durability.

Both PCD and CBN tooling offer excellent tool life, including PCD reamer, but there are important cost considerations.

PCD tools often have a higher upfront cost due to their complex manufacturing process and premium material.

However, their durability and extended lifespan can result in lower overall costs for non-ferrous machining operations.

CBN tools, while generally more affordable than PCD, also provide significant cost efficiency by reducing the need for frequent tool changes in ferrous material machining.

When evaluating tool life and cost, consider the total cost of ownership, including productivity gains, reduced downtime, and material compatibility.

3. PCD and CBN Surface Finish Requirements

Achieving high-quality surface finish is a critical requirement in many machining applications.

Both PCD and CBN tools are capable of delivering excellent finishes, but their performance varies depending on the material.

PCD tools excel at producing smooth, precise finishes on softer, abrasive materials like aluminum or composites.

This makes them the preferred choice in industries where aesthetics or precision are paramount, such as aerospace or automotive manufacturing.

CBN tools, conversely, are better suited for hardened surfaces and ferrous materials.

They provide consistent finishes even in demanding conditions, such as machining hardened steels or cast iron components for heavy machinery.

These differences between PCD and CBN play a crucial role in meeting surface finish requirements for various industries.

Best PCD and CBN Tools for Your Project

It is crucial to know the differences between PCD and CBN to identify your specific project requirements.

PCD drill is unmatched for non-ferrous and abrasive materials, offering superior hardness and wear resistance.

Comparatively, CBN is indispensable for ferrous materials and high-temperature operations, excelling in thermal stability and durability.

By understanding the strengths and limitations of each material, you can make an informed decision that optimizes tool performance, enhances productivity, and minimizes overall costs.

At Asime, we prioritise quality that delivers through our tools.

Contact us now to find out more about our products, including PCD tool full form, PCD reamers, PCD drills, and CBN tools.

Suggested read: 5 Reasons Why CBN Tools are Ideal for Continuous Cutting Operations

Need help? Get your FREE consultation NOW.

The post Differences Between PCD and CBN for Optimal Tool Selection appeared first on Asime.

Why CBN Tools?

Their ability to maintain performance under extreme conditions makes them a reliable choice for manufacturers seeking precision and cost-effectiveness.

Below are other key reasons why:

1. CBN Tools Superior Hardness and Wear Resistance

CBN tools are known for their hardness close to 10 on the Mohs. This makes CBN incredibly resistant to wear which is essential for continuous cutting operations.

Moreover, it is also important for the tools to be able to maintain their cutting edge for longer periods without the need for frequent replacements or re-sharpening.

Considering CBN’s superior hardness, it is possible for them to be under constant stress while maintaining their shape and sharpness over extended periods.

2. Minimised Tooling Costs Over Time

CBN tools may have a higher initial cost, however, they require fewer replacements and lower overall tooling expenses due to their durability and longer lifespan.

Because of this, manufacturers benefit from reduced maintenance and tooling costs over time.

This makes CBN tools an attractive investment for continuous cutting operations.

3. Excellent Thermal Stability

Another reason CBN tools are ideal for continuous cutting operations is their excellent thermal stability. 

In addition, CBN tools can retain their properties even at temperatures exceeding 1000°C, which is crucial for high-speed and continuous machining. 

These qualities are advantageous when cutting hard materials such as hardened steels, cast irons, and superalloys.

4. Consistant Performance and Surface Quality 

In continuous cutting operations, maintaining consistent cutting performance is essential to achieve uniform product quality.

CBN tools excel in this area because of their ability to maintain sharp cutting edges for extended periods.

Additionally, they produce superior surface finishes with minimal cutting forces, reducing the risk of workpiece deformation and tool chatter. 

Hence, CBN tools are the best option to achieve high-quality performance in long-run operations.

5. Improved Productivity and Cost Efficiency 

For every continuous cutting operation, it is important to take longevity, stability, and cutting performance into account as they make them a more cost-effective solution over time.

With CBN tools, manufacturers can reduce downtime, lower tool replacement costs, and enhance overall productivity. 

Which all in all, makes CBN tools the ultimate option for continuous cutting operations.

Experience Nonstop Precision in Continuous Cutting with Asime

At Asime, we specialize in high-performance CBN tools designed to meet the rigorous demands of continuous cutting operations. 

Our CBN tools are engineered for exceptional hardness, heat resistance, and longevity, making them the ideal solution for precise, long-lasting performance in high-speed applications.

If you need CBN cutting tools, look no further! Contact us today for a free consultation and discover the ASIME advantage – world-class tools and unparalleled service at your fingertips.

Suggested read: Asime Cutting Tools: The Ultimate Solution for Heavy-Duty Machining

Need help? Get your FREE consultation NOW.

The post 5 Reasons Why CBN Tools are Ideal for Continuous Cutting Operations appeared first on Asime.

How are Auto Parts Produced?

The automotive industry is constantly developing with innovation that demands long-lasting auto parts. More than that, the ultimate performances of the auto parts must excel. Therefore, parts processing factory requires PCD automobile tools and CBN auto tools for top-quality parts and performance.

Let’s discover the auto parts that need CBN diamond cutting tools.

How do CBN and PCD Tools help in manufacturing auto parts?

Automotive brake disc

In the past, precision tools manufacturers used coated carbide and ceramic blades to process automotive brake discs. Even though they got the job done, it was terribly time-consuming, costs more, and had poor abrasive resistance.

When CBN inserts were introduced, manufacturers could reduce tool changing and production costs. CBN inserts come with ultra-high wear and impact resistance. So, it significantly helps to improve processing efficiency to make top-grade auto parts.

Automobile cylinder sleeve processing

With PCBN cutting tools, the automobile sleeve is more precise by controlling deformation when the cylinder block is under pressure. So, it reduces the wear rate between the cylinder block and the sleeve to improve the vehicle’s engine efficiency. Not to forget reducing fuel consumption and lower engine noise.

Automobile brake drum processing

Originally, brake drums consist of grey cast iron. The coating carbide tools or ceramic tools can only process 20 to 50 pieces of brake drums. Then, the production is interrupted to change into new tools which consume time.

With PCBN, especially CBN inserts, each edge can process 70 to 100 pieces of brake drums. A CBN insert uses a metal bond agent with super high hardness and wear resistance. So, it naturally improves production efficiency as it is an ideal choice for cast iron auto parts cutting.

Automotive transmission

The transmission housing is one of the most important parts of the car that assembles other auto parts to keep them in the right position. Therefore, it sets the accuracy of the auto parts box components, the performance, and the life of the installed machine.

So, as for the cast iron transmission housing blank machining with slag and pores, traditional processing methods poorly meet their processing requirements. With the CBN tool blade, easy loading and unloading are possible. Moreover, the blade can process 70 to 100 pieces of auto parts improving the processing efficiency by 50 to 70%.

Machining, milling, and ceramic finishing solution

PCD automotive tools, on the other hand, are used across the automotive production process beginning from the alloy wheels, cylinder blocks, cam, and crankshaft casing machining to milled, bored, and reamed gearbox housings.

On top of that, CBN cutting tools are the only viable solution for the finishing of new generation ceramic metal matric composite brake discs.

PCD and CBN tools for other auto parts

• Metal honing stones for the cylinder block and connecting rod
• Component grinding solution
• VVT gear
• Automobile box processing program
• Automotive piston, etc.

Looking for a Reliable Tooling Partner?

We'll recommend the most suitable tools and solutions to optimize your production.

Contact Us Now

---

PCD and CBN Tools Supplier for Automotive Parts

All in all, it is crucial that an auto parts manufacturer has the perfect finishing to improve auto parts efficiency. Hence, consult us, the leading customized CBN inserts and PCD inserts supplier for your custom precision solutions.

Because we take great care in our precision tools manufacturing by always following DOE and ISO standards. We guarantee that our PCD PCBN cutting tools and services are nothing short of world-class.

Looking for the Right Precision Tool?

Get expert recommendations on tool design, material selection, and machining performance, based on your production requirements.

FREE CONSULTATION

The post PCD & CBN Cutting Tools for Automotive Machining appeared first on Asime.

How is a smartphone made?

Almost everyone in the world has a smartphone these days. But, not many are aware of how intricate and sophisticated it is to make. Here we uncover how PCD and CBN cutting tools come into action to make the world’s smartphones.

What is PCD Cutting Tools?

Polycrystalline Diamond (PCD) cutting tools or PCD carving tools can cut aluminum, brass and copper, graphite, and other materials like wood, plastic, and CFRP. Basically, PCD cutting tools have high abrasive resistance and high hardness which increases the durability of a phone equipment cutter.

---

What is CBN Cutting Tool?

Polycrystalline Carbon Boron Nitride (PCBN) also known as CBN cutting tools have high resistance to heat abrasion, perfect for fine finishing, and effective for tolerance control. This makes it suitable for iron, cast iron, sintered material, and other hardened materials (HRC50 and above).

PCBN cutting tools are typically applied with inserts and round tools which include endmills, reamers, and boring tools. CBN tools help reduce production costs due to more efficient processes of turning and milling.

---

PCD and PCBN Cutting Tools to Manufacture Phones

The diameter of PCD & PCBN tools is very small when manufacturing smartphones. Actually, they are the same diameter to machine glass and ceramic components in today’s devices.

Indeed, PCD and CBN cutting tools are high-precision tools that are effective in the manufacture of the latest smartphones.

For instance, the Apple iPhone 6 had the bevel on the aluminum housing machined using PCD profile cutters. On the iPhone X model, however, stainless steel was used in the housing frame so CBN cutters were used.

Hence, with rising demands on the design and technology of mobile phone manufacturers, the use of glass and ceramic also rises. The PCD and CBN cutting tools are more in need than ever in the phone manufacturing industry today. These materials offer many advantages including excellent reception quality.

On typical mobile phones, metal housings shield the wave transmission on wireless communications. This also protects from other integrated metal parts and ideally achieved with plastic strips.

However, phones with glass or ceramic housing do not require such shielding. Plus they are more sustainable than plastics and allow greater freedom of design. But, due to their brittleness, hardness, and low thermal conductivity, they require PCD and CBN cutting tools for perfect and clean finishing.

Therefore, the mobile phone manufacturing industry requires the highest precision cutting machinery and tools. PCD and CBN cutting tools are capable of producing very small internal radii and shoulders as well as tiny turned parts.

Looking for a Reliable Tooling Partner?

We'll recommend the most suitable tools and solutions to optimize your production.

Contact Us Now

---

Custom CBN and PCD Tools Manufacturer

No matter the industry, machining processes require the highest precision for the best quality products. We are an ISO Certified Precision Tools manufacturer that has perfected our CBN and PCDtools manufacturing process.

Looking for the Right Precision Tool?

Get expert recommendations on tool design, material selection, and machining performance, based on your production requirements.

FREE CONSULTATION

The post PCD and CBN cutting tools for Phone Manufacturers appeared first on Asime.

What are Diamond Cutting Tools?

Generally, diamond Cutting Tools or PCD cutting tools can cut aluminum, brass and copper, graphite, and other materials like wood, plastic, and carbon-fiber-reinforced polymer (CFRP).

Basically, diamond insert cutting tools are used to obtain high abrasive resistance and high hardness. Also, these motives result in a longer life for the cutter in comparison to conventional cutters.

Moreover, they can be customized to fit your exact measurement specifications for high precision.

What is CBN Cutting Tool?

Polycrystalline Carbon Boron Nitride (PCBN) or known as CBN cutting tools have high resistance to heat abrasion that is perfect for fine finishing and effective for tolerance control. They are also suitable for iron, cast iron, sintered material, and other hardened materials (HRC50 and above).

Furthermore, PCBN cutting tools are typically applied with inserts and round tools which include endmills, reamers and boring tools. Whereas, CBN tools can help reduce the production costs due to more efficient process of turning and milling.

Uses of CBN Cutting Tools

In general, various industries require the use of CBN precision cutting tools in manufacturing products. Especially the ones in relation to metalwork. Hence, below are the listed industries and their applications.

Workpiece	Application
Tool steel/ Carbon tool steel, alloy tool steel	Cutting tools, metal moulds, rolling-mill/forming rolls
Heat resistant steel, heat resistant alloy	Engine parts, jet engine parts, gas turbine parts, nuclear reactor parts
Sprayed metal, cast iron	Corrosion-resistant parts, wear-resistant parts, rolling-mill/forming rolls, piston groove, cylinder bore
Hardened alloy steel, Chrome-molybdenum steel, Nickel-chrome-molybdenum steel	Machine parts (gears, shafts)
Bearing steel	Bearings
Sintered metal	Valve seats, valve guides

Why are diamonds used in industrial cutting?

Basically, one of the most significant reasons you need to know why diamond insert tools are famous in industrial cutting is their hardness.

Which also means they consist of small particles of industrial-grade diamonds that are perfect as embedment in saw blades, grinding wheels and drill bits.

The post Diamond Cutting Tools & CBN Cutting Tools for Metal Working Industries appeared first on Asime.