automobile Archives - Asime

Why Choose Diamond Tools in Automobile Industry

admin — Thu, 15 Apr 2021 02:30:15 +0000

What are diamond tools used for?

Due to the hardness of diamonds and their high melting point, various metalworking industries use diamond tools.

These cutting tools are typically for drilling and geotechnical operations for high quality and reliability.

What are the advantages of diamond tools?

High wear resistance
Long lifespan
High grinding efficiency
Low comprehensive cost

Why is aluminium used in automobiles?

Aluminium is 100% recyclable without needing to lose its quality.

Hence the reason for manufacturing various car parts such as wheels, radiators, and body parts using aluminium alloys.

At the same time, the development of auto parts significantly improves automobile driving performance, safety and comfort while being able to reduce fuel consumption.

Is aluminium good for cars?

Aluminium alloy is the most used material in automobiles and commercial vehicles because it provides excellent safety and durability. It also comes with increased fuel efficiency and reduced emissions thanks to the lightness in weight.

On top of that, the demand for aluminium alloys is accelerating in the automotive industry for their strength, environmental benefits, lightweight, easy processing, strong wear resistance, and energy saving.

Benefits of diamond tools for the automobile industry

Diamond tools or PCD automobile tools have high hardness, good wear resistance, low affinity with non-ferrous metals, and have significant advantages in processing aluminium alloy materials for the making of automotive parts.

High processing accuracy is surely one of them. The tooltip, on the other hand, does not easily accumulate chips during the machining process.

Diamond cutting tools keep the sharpness of the cutting edge for a longer period of time and have a longer lifespan. It also means that the tool changing intervals will be lesser resulting in better productivity and high accuracy.

The biggest plus about using PCD automotive cutting tools is that the breaking strength is high that makes the tools stronger to withstand high pressure and heat.

Precision Automotive Tools Supplier Malaysia

Of all the information shared, we yet suggest you consult ASIME, an ISO automotive tool manufacturer, who has been in the industry for more than 20 years.

All in all, we speak all high-end precision tools manufacturing for metalworking industries including an auto parts manufacturing company.

So look no further as we take great care in our manufacturing processes, and are always following DOE and ISO standards.

We ensure that our tools and services are nothing short of world-class.

Need help? Get your FREE consultation NOW.

The post Why Choose Diamond Tools in Automobile Industry appeared first on Asime.

CBN Tools & PCD Tools for Automotive Parts

admin — Thu, 25 Feb 2021 06:53:42 +0000

How are Auto Parts Produced?

The automotive industry is constantly developing with innovation that demands long-lasting auto parts. More than that, the ultimate performances of the auto parts must excel. Therefore, parts processing factory requires PCD automobile tools and CBN auto tools for top-quality parts and performance.

Let’s discover the auto parts that need CBN diamond cutting tools.

How do CBN and PCD Tools help in manufacturing auto parts?

Automotive brake disc

In the past, precision tools manufacturers used coated carbide and ceramic blades to process automotive brake discs. Even though they got the job done, it was terribly time-consuming, costs more, and had poor abrasive resistance.

When CBN inserts were introduced, manufacturers could reduce tool changing and production costs. CBN inserts come with ultra-high wear and impact resistance. So, it significantly helps to improve processing efficiency to make top-grade auto parts.

Automobile cylinder sleeve processing

With PCBN cutting tools, the automobile sleeve is more precise by controlling deformation when the cylinder block is under pressure. So, it reduces the wear rate between the cylinder block and the sleeve to improve the vehicle’s engine efficiency. Not to forget reducing fuel consumption and lower engine noise.

Automobile brake drum processing

Originally, brake drums consist of grey cast iron. The coating carbide tools or ceramic tools can only process 20 to 50 pieces of brake drums. Then, the production is interrupted to change into new tools which consume time.

With PCBN, especially CBN inserts, each edge can process 70 to 100 pieces of brake drums. A CBN insert uses a metal bond agent with super high hardness and wear resistance. So, it naturally improves production efficiency as it is an ideal choice for cast iron auto parts cutting.

Automotive transmission

The transmission housing is one of the most important parts of the car that assembles other auto parts to keep them in the right position. Therefore, it sets the accuracy of the auto parts box components, the performance, and the life of the installed machine.

So, as for the cast iron transmission housing blank machining with slag and pores, traditional processing methods poorly meet their processing requirements. With the CBN tool blade, easy loading and unloading are possible. Moreover, the blade can process 70 to 100 pieces of auto parts improving the processing efficiency by 50 to 70%.

Machining, milling, and ceramic finishing solution

PCD automotive tools, on the other hand, are used across the automotive production process beginning from the alloy wheels, cylinder blocks, cam, and crankshaft casing machining to milled, bored, and reamed gearbox housings.

On top of that, CBN cutting tools are the only viable solution for the finishing of new generation ceramic metal matric composite brake discs.

PCD and CBN tools for other auto parts

Metal honing stones for the cylinder block and connecting rod
Component grinding solution
VVT gear
Automobile box processing program
Automotive piston, etc.

Looking for a Reliable Tooling Partner?

We'll recommend the most suitable tools and solutions to optimize your production.

PCD and CBN Tools Supplier for Automotive Parts

All in all, it is crucial that an auto parts manufacturer has the perfect finishing to improve auto parts efficiency. Hence, consult us, the leading customized CBN inserts and PCD inserts supplier for your custom precision solutions.

Because we take great care in our precision tools manufacturing by always following DOE and ISO standards. We guarantee that our PCD PCBN cutting tools and services are nothing short of world-class.

Need help? Get your FREE consultation NOW.

The post CBN Tools & PCD Tools for Automotive Parts appeared first on Asime.

PCD Reamer and Its Uses in the Automotive Industry

admin — Tue, 27 Oct 2020 09:15:52 +0000

What is a PCD Reamer?

Polycrystalline Diamond (PCD) cutting tools or PCD reamer apply in the process of cutting aluminium, brass and copper, graphite, and other materials like wood, plastic, and carbon-fiber-reinforced polymer (CFRP).

Basically, you can use them to obtain high abrasive resistance and high hardness.

These motives result in a longer life for the cutter in comparison to conventional ones. Also, they are customed to fit your exact measurement specifications.

In addition, it is used is to enlarge a hole that is in close tolerance range with a high surface finish, concentricity, and cylindricity.

Hence, these PCD automotive reamers achieve the required finish and accuracy with reduced machining time.

Polycrystalline Diamond (PCD) Cutting Tools

PCD Grades and Characteristics

There are many grades and characteristics of PCD for automotive parts needs.

PCD GC001

Basically, PCD GC001 is sub-micron grain-sized at 0.5?m-1?m. This ultra-fine grain structure is suitable for applications requiring mirror finishes due to its extreme edge sharpness or retention.

Hence, you can ideally use it when in need of extreme chip resistance for milling and rough cutting of aluminium alloys. You can use this grade for machining titanium and composites.

PCD GC002

PCD GC002 is 2?m average grain-sized with increased cobalt for ease of processing.

Thus, it is ideal for complex tools for excessive processing wherein the grain size is ideal for profile routers and thread cutting tools, as well as in wear part applications.

PCD GC010

This grade is 10?m average sized grain which is a PCD grade ideal for many applications that requires a good balance of toughness and wear resistance.

So, you can perform roughing and finishing easily with a single tool for low to medium-content aluminium alloys.

PCD GC025

PCD GC025 has an average grain size of 25?m in which the grade offers the optimum wear resistance for abrasive machining conditions.

That being said, it is ideal for milling and rough cutting of aluminum alloys since they require extreme chip resistance best used for machining titanium and composites.

PCD GC030

In the PCD GC030, the grain size ranges from 2?m to 30?m whereby it is considered a multi-modal PCD that gives PCD-GC030 excellent wear resistance, edge strength, and edge quality.

Additionally, the ideal application areas include MMC, high silicon aluminium alloys, high strength cast irons, and bi-metal applications.

So, it gives excellent abrasion resistance and good thermal stability.

How many types of PCD reamer are there?

In general, PCD Reamers are custom-made based on customers’ requirements. For instance,

PCD Drill Reamer

For superior hole quality with dagger style geometry and to eliminate delamination.

PCD Step Reamer

For greater accuracy.

Diamond PCD Reamer

For high-intensity boring which requires more force, precision drilling, and heightened stability.

Silver Stainless Steel PCD Reamer

For industrial purposes for its durable nature.

Long PCD Reamer

To allow extra reach.

And many more.

More information on Reamers

PCD Reamer Uses for in the Automotive Industry?

Metal machining in the automotive industry is growing very fast.

Unlike the PCD automotive reamers, the conventional ones are no longer able to fulfill the below requirements.

That’s because accuracy in product manufacturing is becoming more vital and necessary. So PCD reamers guarantee excellent surface finish with high accuracy for economical machining.

In essence, they can help to:

Offer long tool-life (10 times longer than the carbide type)
Ream holes faster (over 300m/min)
Increase work productivity
Has tighter tolerances with small margins of error
Produce cleaner-edge and high-quality holes
Lower overall production costs
Increase quality control standard ISO 9001:2015 Certification

Hence, use PCD automobile reamers to maximize smoothness, perfect fitting, and optimize functioning.

Looking for a Reliable Tooling Partner?

We'll recommend the most suitable tools and solutions to optimize your production.

The Top PCD Reamer Manufacturer in Malaysia

All in all, you need only the right PCD / CBN Reamer for the right manufacturing experience.

Hence, if you are looking for a reamer that fits the automotive industry, engineers highly suggest using a PCD reamer.

ASIME equips itself with a talented bunch of technical experts to provide custom PCD reamers for different purposes.

Now, before you decide to choose the right reamer, consider consulting ASIME, the ISO Certified Precision Tools manufacturer, who has been in the industry for more than 20 years.

So look no further as we take great care in our manufacturing processes, and are always following DOE and ISO standards. Also, we ensure that our tools and services are nothing short of world-class.

Need help? Get your FREE consultation NOW.

The post PCD Reamer and Its Uses in the Automotive Industry appeared first on Asime.