What is a diamond grinding wheel made of?
A diamond grinding wheel is a new product among grinding wheels and was the first manufactured after the discovery of synthetic materials.
When the automotive industry introduced synthetic materials, it led to the production of synthetic diamond and cubic boron nitride (CBN).
Diamond PCD wheels are made from synthetic diamonds that are one of the hardest materials, as of date. Synthetic diamonds have nickel and copper coating that ensures the grinding wheel lasts longer.
So, making the diamond wheel immensely durable and knows as super abrasives.
How do I choose a grinding wheel?
Choosing between a diamond or CBN wheel by reliable diamond cutting wheel suppliers is not too difficult. A careful examination of the inherent properties of diamond tools and CBN will allow you to choose the best super abrasive for your particular grinding application.
Suggested read: How to choose between CBN and Diamond wheel when grinding steel
How to use a diamond wheel in the automotive industry?
A diamond grinding wheel has commercial-grade synthetic diamonds in them alongside carbides and ceramics. Besides, natural diamonds are a form of carbon and are very expensive.
But, sometimes you can use them to grind very hard materials as well such as marble, granite, and stone. Also, you can use the diamond grinding wheel in diamond-tipped drill bits and saw blades. And they are for cutting or shaping rock, concrete, grinding wheels, glass, quartz, and other gems as well as high-speed tool steels.
In fact, many precision tool manufacturers use diamond grinding wheels as they can efficiently shape and finish metals at high quality.
The diamond grinding wheels are mostly used in the automotive industry to make bearings, camshafts, and rotors for jet engines. To add, a diamond grinding wheel is a good way to finish ceramic automotive parts – grind the automotive components that need super precise tolerance.
How to use the diamond wheel for the best results?
Diamond grinding wheels can be expensive so you will want to extend their lifespan as much as you can.
There are numerous things you can do that are able to contribute to a high material removal rate and extend the life of the diamond wheels.
Some factors that help provide longevity and efficiency to the wheels are wheel speed, feed rate work speed, and coolant use.
Customized Diamond Grinding Wheel Supplier Malaysia
We suggest you consult ASIME, among the top ISO Certified PCD wheel factories, which has been in the industry for more than 20 years. We are a diamond wheel factory manufacturing high-end customized precision tools including customed diamond cutting tools and CBN tools.
So look no further as we take great care in our manufacturing processes, and are always following DOE and ISO standards. We ensure that our tools and services are nothing short of world-class.